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Polaris Sportsman 400 - Page 257

Polaris Sportsman 400
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FINAL DRIVE
7.25
AWD FRONT HOUSING ASSEMBLY, CONT.
7. Install output shaft assembly.
NOTE: The same shim thickness placed behind
ring gear bearing must also be put behind the
cover button.
8. Install output shaft cover with new o-ring and
torque bolts to 14 ft. lbs.
FRONT HOUSING INSTALLATION
1. To install housing, reverse removal procedure.
Use new roll pins in drive shafts.
2. Add Polaris Premium Front Housing Lubricant or
GL580-90gear lubetofronthousing. Checkdrain
plug for proper torque.
Equal Shims
Cover Bolts Torque
14 ft. lbs.
Fill Plug
Premium Front Housing Fluid
PN 2871653 (12 oz.)
Front Housing Capacity
4.0fl.oz.(118ml)

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