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Polaris Sportsman 400 - Page 272

Polaris Sportsman 400
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TRANSMISSION
8.3
GEAR SHIFT SELECTOR DISASSEMBLY, CONT.
2. Carefully pull the gear shift selector cover and rod
from the gear shift selector body.
3. Set the cover/rod assembly aside.
4. Remove the threesprings from gear shiftselector.
5. Slowly tilt gear shift selector body sideways to
drain oil.
NOTE: Donottipgearshift selectorbodyupsidedown
or detent bullets and stop pin may fall out. Check for
signs of moisture in the selector body. Inspect shift
boot closely if moisture is present in selector box.
6. Tap gear shift selector body, top down, against a
hard, smooth, flat surface to jar the dowel pin and
two detent bullets loose. Pull the detent bullets
and the dowel pin out of the gear shift selector
body.
7. Remove the two slides, one at a time.
NOTE: The LH (low) slide has two short notches and
the RH (high/rev) slide has one short and one long
notch. Theslidesmust bereplacedinthe properchan-
nels.
8. Inspect O-rings for damage. Replace if any
damage is found.
9. Flush housing with parts washer fluid or
penetrating oil to remove all moisture.
10. Dry all gear shift selector parts and remove any
corrosion with a wire brush.
Knob
Screw
Cap
Clamp
Boot
Cover (Apply
Loctite 515)
Dowel
Pin
Handle
Selector Slides
Low
2 Short
Notches
High/Reverse
(1 Short,
1 Long Notch)
Detent Spring
Detent
Bullet
Centering Spring
Plastic
Sphere
Detent
Spring
Detent
Bullet
Groove
Pin

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