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Polaris Sportsman 400 - Page 315

Polaris Sportsman 400
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BRAKES
9.12
MASTER CYLINDER ASSEMBLY, CONT.
3. Dip pistoninclean DOT3brakefluid, attach springto
piston, and install assembly into installation tool.
CAUTION:
Do not attempt to install the piston without the required
installation tool. Do not allow the lip of the sealsto turnin-
side out or fold.
4. Push the piston assembly through the installation tool
using the plunger handle. Continue pushing until
plunger is solid against installation tool.
5. Hold piston assembly inward while removing both
tools. Install dust seal plate, spring and plunger.
Installanewdustseal. Besuredustsealiscompletely
seated in the groove.
NOTE: The piston assembly should move freely in the
bore, and spring back against the seal when released.
6. Applyalightfilmofgreasetotheleverpin. Installlever
and c-clip.

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