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Polaris Sportsman 800 EFI 4x4 2014 - Page 115

Polaris Sportsman 800 EFI 4x4 2014
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3
3.55
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
10. Lubricate connecting rods with 2W-50 engine oil.
11. Install new cylinder gasket on crankcase. Align
gasket on the dowel pins for proper gasket
alignment.
12. Orientate the piston rings on the piston before
installation into the cylinders. Set the gaps of the
rings evenly 120° apart. (see illustration)
13. Install piston assemblies into cylinder aligning the
piston pin holes, to ensure proper alignment of the
pistons to the connecting rods upon assembly.
Partially install the piston pins into the pistons.
NOTE: To help align the pistons, slide a rod that
is close to the same diameter as the wrist pin
holes to properly align them in the cylinder.
ENGINE

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