7.32
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
ADC Gearcase Piston Replacement
Procedure
CAUTION
This repair procedure involves the
use of compressed air. Safety glasses
or a face shield are required.
1. Place ADC Piston Tool PA-48542 on top of the
piston. Using moderate hand pressure, hold the tool
on top of the piston while using compressed air at
the gearcase passage (circled) to force piston up
and out of the case. (See photo)
2. Repeat procedure for the other piston. (See photo)
3. Remove and discard the inner and outer o-rings from
the piston assembly.
NOTE: Never re-use o-rings. Always replace
with new.
4. Coat new piston and o-rings with a moderate amount
of white lithium grease or assembly lube. Coat the
edges of the piston cavities. Install the inner and
outer piston o-rings.
FINAL DRIVE
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