Polaris Sportsman 800 EFI 4x4 2014 - Torque Specifications

3
3.11
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
Torque Specifications
Engine Torque Specifications
FASTENER SIZE
IN-LBS (NM) FT-LBS (NM)
Camshaft Gear 8 mm
- 22 ± 2 (30 ± 3)
Camshaft Thrust Plate 6 mm
115 ± 12 (13 ± 1.35) 9.5 ± 1 (13 ± 1.35)
Carburetor Adaptor Bolts
8 mm
216 ± 24 (24.5-± 2.7) 18 ± 2 (24.5 ± 2.7)
Counterbalance Gear 8 mm
- 22 ± 2 (30 ± 3)
Crankcase Bolts 8 mm
- * 22 ± 2 (30 ± 3)
Crankcase Breather
5 mm
20 ± 5 (2.5 ± 0.55) -
Cylinder Head Bolts
11 mm
See Exploded View See Exploded View
Exhaust Manifold 8 mm
216 ± 24 (24.5 ± 2.70) 18 ± 2 (24.5 ± 2.7)
Flywheel
14 mm
- 65 ± 7 (88 ± 9.50)
Injector Rail
8 mm
216 ± 24 (24.5 ± 2.70) 18 ± 2 (24.5 ± 2.7)
Magneto Cover
6 mm
* 96 ± 3 (10.85 ± 0.35) -
Oil Baffle Weldment
5 mm
60 ± 6 (6.8 ± 0.68) -
Oil Drain Bolt (Crankcase)
12 mm
192 ± 24 (21.7 ± 2.7) 16 ± (21.7)
Oil Fill Tube Bolt
5 mm
50 ± 5 (5.64 ± 0.56) -
Oil Filter Pipe Fitting
20 mm
- 35 ± 4 (47.5 ± 5.4)
Oil Pick Up
5 mm
60 ± 6 (6.8 ± 0.68) -
Oil Pressure Relief Plug
10 mm
22 ± 2 (30 ± 3) -
Oil Pump Housing Screw
6 mm
* 84 ± 8 (9.50 ± 0.90) -
Rocker Arm 8 mm
- * 22 ± 2 (30 ± 3)
Rocker Cover 6 mm
* 84 ± 8 (9.5 ± 0.9) -
Spark Plug
14 mm
216 ± 24 (24.5 ± 2.7) 18 ± 2 (24.5 ± 2.7)
Starter Motor 6 mm
* 84 ± 8 (9.5 ± 0.9) -
Stator Assembly
6 mm
96 ± 3 (10.85 ± 0.35) -
Stator Hold Down Bracket 6 mm
- 8 ± 1 (11.05 ± 1.15)
Stator Housing
6 mm
* 96 ± 3 (10.85 ± 0.35) -
Temperature Switch
3/8 NPT
- 25 ± 3 (34 ± 4)
Thermostat Housing
6 mm
84 ± 8 (9.5 ± 0.9) -
Timing Plug
3/4-16
- 7-9 (10-12 Nm)
Stator Wire Holddown
5 mm
* 96 ± 3 (10.85 ± 0.35) -
Water Pump Housing Cover
6 mm
* 96 ± 3 (10.85 ± 0.35) -
Water Pump Impeller Nut
8 mm
108 ± 3 (12 ± 0.35) -
NOTE: * See exploded views for notes or torque sequences.
ENGINE