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Polaris Sportsman 800 EFI 4x4 2014 - Installation

Polaris Sportsman 800 EFI 4x4 2014
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7.50
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
Installation
1. Install new compression ring on drive shaft. Apply an
anti-seize compound to splines. Align splines of drive
shaft with front gearcase and install by lightly tapping
on drive shaft with soft-faced hammer.
2. Install drive shaft in strut.
3. Install lower ball joint, torque nut to specification and
install new cotter pin.
Ball Joint Retaining Nut:
30 ft-lbs (41 Nm)
4. Install hub and tighten hub nut to specification.
Front Hub Retaining Nut:
60 ft-lbs (91 Nm)
5. Install brake caliper and tighten bolts to specification.
Refer to Chapter 9.
Brake Caliper Fastener:
18 ft-lbs (24 Nm)
6. Install wheel and tight wheel nuts to specification.
Refer to the beginning of this chapter.
ITEM
SPECIFICATION
Front and Rear Wheel Nuts
(Steel Wheel)
27 ft-lbs (37 Nm)
Front and Rear Wheel Nuts
(Aluminum Wheel)
30 ft-lbs + 1/4 Turn
(41 Nm + 1/4 Turn)
Front Hub Retaining Nut
60 ft-lbs (81 Nm)
Rear Hub Retaining Nut
80 ft-lbs (108 Nm)
FINAL DRIVE

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