Polaris Sportsman 800 EFI 4x4 2014 - Page 26

2.6
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
REQUIRED MAINTENANCE INTERVALS
ITEM MAINTENANCE INTERVAL REMARKS
HOUR-
S
CALEN-
DAR
MILES (KM)
▶, E
Oil tank vent hose (if
applicable)
100 H 12 M
1000 (1600) Inspect routing, condition
■, E
Fuel system
100 H 12 M
1000 (1600)
Check for leaks at tank cap, lines, fuel pump, filter, pump,
injectors; replace lines every two years
▶
Radiator
(if applicable)
100 H 12 M
1000 (1600) Inspect; clean external surfaces
▶
Cooling hoses
(if applicable)
100 H 12 M
1000 (1600) Inspect for leaks
▶
Engine mounts
100 H 12 M
1000 (1600) Inspect
Exhaust
muffler/pipe
100 H 12 M
1000 (1600) Inspect
■, E
Spark Plug
100 H 12 M
1000 (1600) Inspect; replace as needed
■, E
Ignition Timing
100 H 12 M
1000 (1600) Inspect
▶
Wiring
100 H 12 M
1000 (1600)
Inspect for wear, routing, security; apply dielectric grease to
connectors subjected to water, mud, etc.
■
Clutches
(drive & driven)
100 H 12 M
1000 (1600) Inspect; clean; replace worn parts
■
Front wheel bearings
100 H 12 M
1000 (1600) Inspect; replace as needed
■
Brake fluid 200 H 24 M
2000 (3200) Change every two years
■
ADC fluid 200 H 24 M
2000 (3200) Change every two years
Spark arrestor
300 H 36 M
3000 (4800)
Clean out
E
Idle Speed
—
Adjust as needed
■
Toe Adjustment
—
Inspect periodically; adjust when parts are replaced
■, ▶ Auxiliary brake
—
Inspect daily, adjust as needed
Headlight aim
—
Adjust as needed
*** Service Note: Under extreme use, change demand drive fluid every 25 hours. “Extreme Use” is defined as constant ADC operation on hilly or
mountainous terrain, or if ADC is the primary mode of operation.
▶ = Perform these procedures more often for vehicles subjected to severe use.
E = Emission Control System Service (California)
■ = Have an authorized Polaris Dealer perform these services.
MAINTENANCE