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Polaris TRAIL BOSS 325 2001 - Cover;Panel Removal

Polaris TRAIL BOSS 325 2001
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BODY/STEERING/SUSPENSION
5.3
COVER/PANEL REMOVAL
To Remove: Perform These Steps:
Seat Pull release lever at the rear of the seat.......................
Lift and pull seat rearward, disengaging seat from tabs at the rear of the fuel tank
Fuel tank cover Remove: Seat.............
Ignition key
Side panels
Fuel cap
2 retaining screws at rear of fuel tank cover
2 retaining screws at side of fuel tank cover
Disengage tabs at front of cover on left and right side
Side panels Remove: Seat.................
1 screw on left side front
1 screw on right side front
Headlight cover Remove: Seat.............
Fuel tank cover
2Torx¥ screws at rear of cover
1 screw on left front
1 screw on right front
Disconnect headlamp wiring harness
Radiator cap access panel Turn fastener at front 1/4 turn....
Rear rack Remove: Seat..................
2 bolts, nuts and washers at rear of rack
2 bolts, nuts and washers at front of rack
Rear cab assembly Remove: Seat..........
Rear rack
3 screws, nuts and washer plate at rear of left footrest
2 screws, nuts and washer plate at rear of right footrest
6 bolts and flat washers from top of cab assembly, under seat
2 screws at front of muffler guard
Front rack Remove: 4 bolts, nuts and washers..................
Front cab assembly Remove: Seat..........
Side panels
Fuel tank cover
Headlight cover
Front rack
Fuel pump bracket
3 screws, nuts and washers from left footrest
2 screws, nuts and washers from right footrest
2 rivets at top of cab beneath fuel pump bracket

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