BRAKES
9.19
FRONT CALIPER ASSEMBLY
1. Install new O-rings in the caliper body. Be sure groove
is clean and free of residue or brakes may drag.
2. Coat piston with clean DOT 3 brake fluid. Install piston
with a twisting motion while pushing inward. Piston
should slide in and out of bore smoothly, with light
resistance.
3. Lubricate the mounting bracket pins with Polaris
Premium All Season Grease, and install the rubber
dust seal boots.
4. Compress the mounting bracket and make sure the
dust seals are fully seated. Install the pads as shown
on page 9.14. Clean the disc and pads with brake
parts cleaner or denatured alcohol to remove any dirt,
oil or grease.
Polaris Premium All Season Grease
PN 2871423
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