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Polaris TRAIL BOSS 325 2001 - Front Hub Installation

Polaris TRAIL BOSS 325 2001
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Out
Cone
W asher
FINAL DRIVE
7.5
FRONT HUB INSTALLATION
1. Inspect spindle seal and bearing surface for wear
or damage.
2. Apply grease to spindle.
3. Install hub on spindle.
4. Apply grease to washer and install with domed
side out.
5. Install spindle nut and tighten to specification.
6. Install a new cotter pin. Tighten nut slightly if
necessary to align cotter pin holes.
7. Rotate wheel and check for smooth operation.
Bend both ends of cotter pin around end of spindle
in different directions.
8. Lightly grease a new O-ring and install on hub cap.
9. Install hub cap.
10. Rotate hub. It should rotate smoothly without
binding or rough spots or side play.
11. Install brake caliper using new bolts. Tighten bolts
to specified torque.
12. Install wheel and wheel nuts and tighten evenly in
a cross pattern to specified torque.
Inspect and Grease
2x4SpindleNutTorque:
40 ft. lbs. (55.0 Nm)
Flange Nuts:
Flat side against wheel
Caliper Mounting Bolt Torque
18 ft. lbs. (25 Nm)
Front Wheel Nut Torque
20 ft. lbs. (27 Nm)

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