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Polaris TRAIL BOSS 325 2001 - Driven Clutch Moveable Sheave - Bushing Removal

Polaris TRAIL BOSS 325 2001
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CLUTCH
6.30
DRIVEN CLUTCH MOVEABLE SHEAVE - BUSHING REMOVAL
NOTE: Bushings are installed at the factory using Loc-
tite. In order to remove the bushing it will be necessary
to apply heat. A press can be used to remove and install
some of the bushings. Be sure to support the sheave
or cover as close as possible to the bushing bore when
usingapress.
1. Install main adapter (Item 8) onto puller.
2. Insert adapter reducer (Item 9) onto puller, sliding it
inside the main adapter..
3. Remove ramp buttons from moveable sheave.
4. Using a hand held propane torch, apply heat
directly on bushing until tiny smoke tailings appear.
CAUTION:
Clutch components will be hot! In order to avoid serious
burns, wear some type of insulated gloves for the rest of
the removal process.
Main Adapter
Adapter
Reducer

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