Polaris TRAIL BOSS 325 2001 - Specifications;Torques

BRAKES
9.1
SPECIFICATIONS
Front Brake Caliper
Item Standard Service Limit
Brake Pad Thickness .275s /7.0mm .150s / 3.81mm
Brake Disc Thickness .150-.164s / 3.810-4.166mm .140s / 3.556mm
Brake Disc Thickness Variance Between
Measurements
- .002s / .051mm
Brake Disc Runout - .010s / .25mm
Rear Axle Brake Caliper
Item Standard Service Limit
Brake Pad Thickness .275s /7.0mm .150s / 3.81mm
Brake Disc Thickness .177-.187s /4.496-4.750mm .167s / 4.242mm
Brake Disc Thickness Variance Between
Measurements
- .002s / .051mm
Brake Disc Runout - .010s / .25mm
Master Cylinder I.D. - Front .750s
Master Cylinder I.D. - Aux. Rear .500s
TORQUE SPECIFICATIONS
Item Torque
(ft. lbs. except where noted*)
Torque
(Nm)
Front Caliper Mounting Bolts 18.0 25
Rear Axle Caliper Mounting Bolts 18.0 25
Master Cylinder Mounting Bolts *55 in. lbs. 6.0
Master Cylinder Reservoir
Cover Bolt
*5 in. lbs. .56
Brake Line Banjo Bolt 15.0 21
Front Brake Disc 18.0 25
Front Wheel Mounting Nuts 15.0 21