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Projecta INTELLI-CHARGE IC25 User Manual

Projecta INTELLI-CHARGE IC25
24 pages
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INTELLI-CHARGE
7 STAGE SWITCHMODE
BATTERY CHARGER
P/No.s IC25, IC25W, IC25RV, IC35, IC50, IC8-24
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Projecta INTELLI-CHARGE IC25 Specifications

General IconGeneral
Output Voltage12V DC
Output Current25A
Weight2.5 kg
Input Voltage240V AC
Battery Type CompatibilityLead Acid, AGM, Gel, Calcium
Charge Stages8 Stage
Protection FeaturesReverse Polarity, Over Temperature, Over Voltage, Short Circuit

Summary

Important Safety Information

General Safety Warnings

Crucial warnings about handling explosive gases, ventilation, and proper usage.

7-Stage Automatic Charging Process

Initial Charging Stages

Covers Desulphation, Soft Start, Bulk, and Absorption phases.

Specialized Charging Stages

Includes Equalisation (Calcium), Analysis, and Recondition.

Final Charging Stage

The Float stage maintains the battery at 100% charge.

5-Stage Lithium Charging Profile

Lithium Soft Start Stages

Soft Start 1 (5% bulk) and Soft Start 2 (25% bulk).

Lithium Bulk and Absorption

Bulk charge for speed, Absorption for full charge.

Lithium Float Stage

Maintains the battery at 100% charge.

Battery Chemistry Selection Guide

Power Supply and Lithium Settings

13.8V power supply and 14.2V Lithium charging.

Lead-Acid Battery Types

Settings for GEL (14.1V), AGM (14.4V), WET (14.7V), Calcium (14.7V).

Charger Features

Adjustable Charge Rate and Remote Control

Adjust output for battery size; monitor/control remotely.

Installation and Protection Features

Direct install, temp comp, polarity & over-temp protection.

Mounting and Technology Features

Indoor mounting, switchmode tech, LCD/LED indicators.

Mounting the Remote Control

Flush Mount Installation

Instructions for recessing the remote control into a surface.

Surface Mount Installation

Instructions for attaching the remote control to a surface.

Removing the Remote Control

Flush Mount Removal

Steps to detach the remote from a flush mount.

Surface Mount Removal

Steps to detach the remote from a surface mount.

Charger Controls and Buttons

VOLT/AMP Button Function

Changes LCD display between battery voltage and input current.

CHARGE RATE Button Function

Sets the charge rate according to battery size.

BATTERY TYPE Button Function

Selects charging profile based on battery chemistry.

RECONDITION Button Function

Initiates the recondition charging mode.

LED Charge Status Indicators

LED Signal Interpretation

Table detailing LED signals for different charging stages.

Step-by-Step Charging Instructions

Step 1: Check Electrolyte Level

Verify and top-up electrolyte level before charging.

Step 2: Connect to Battery

Options for connecting the charger to the battery.

Step 2A: Battery Out of Vehicle

Procedure for connecting to a battery outside a vehicle.

Charging Instructions Continued

Step 2B: Battery In Vehicle

Connecting to a battery fitted within a vehicle.

Charging Instructions Continued

Step 2C: Permanent Hard Wiring

Instructions for hardwiring the charger leads to the battery.

Charging Instructions Continued

Step 3: Optional Accessories Setup

Installing remote control and temperature sensor.

Step 4: Connect to Mains Power

Connecting the charger to the 240V mains power supply.

Charging Instructions Continued

Step 5: Set Charge Rate

Selecting the appropriate charge rate for battery size.

Step 6: Set Battery Chemistry Type

Choosing the correct charging profile for battery chemistry.

Charging Instructions Continued

Step 7: Charging Process

Monitoring charging stages via LCD and LEDs.

Step 8: Disconnection Procedure

Steps for safely disconnecting the charger from the battery.

Step 9: Calcium Electrolyte Check

Checking electrolyte level for calcium batteries.

Initiating Recondition Mode

Locking the Remote Control

Faults and Error Codes

Product Specifications

Product Overview

Charger Components Identification

Identification of key charger parts and interfaces.

Model Dimensions and Layout

Physical dimensions and layout of different charger models.

Frequently Asked Questions

Battery Status and Charging Issues

How to check charge, troubleshoot zero volts, and use power supply.

Understanding Charging Process

Identifying charging stages and bypassing initial modes.

Specific Battery Charging Scenarios

Charging with appliances, calcium battery specifics.

Important Notes

Warranty Statement

Important Consumer Guarantees

Consumer rights under Australian law and warranty terms.

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