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ProTec Polymer Processing FG 20 Series - User Manual

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FG 20x conveyors
with control system SOMOS
®
control-basic
Operating Manual
Technical customer service
T +49 6251 77061- 251
F +49 6251 77061- 570
service@sp-protec.com
ProTec Polymer Processing GmbH
Stubenwald-Allee 9
64625 Bensheim
Germany
T +49 6251 77061-0
F +49 6251 77061-500
info@sp-protec.com
www.sp-protec.com

Table of Contents

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Summary

EC Declaration of Conformity

Applied Harmonized Standards

Lists the harmonized standards applied to the product for compliance with EU directives.

Introduction to the FG 20 x Conveyor

FG 20 x Conveyor Overview

Details the FG 20x conveyor, its intended use for plastic granulate, and prohibited uses.

About This Operating Manual

Explains the manual's purpose in facilitating understanding of the system and its proper use.

Model Plates and Serial Number Identification

Describes the information found on the device's model and serial number plates for identification.

Warranty Information and Conditions

Outlines warranty terms, emphasizing the use of original parts and approved modifications.

Safety Guidelines and Precautions

Safety Labelling and Warning System

Explains signal words, hazard symbols, and their meanings for user safety.

Personnel Qualifications for Operation and Maintenance

Specifies requirements for personnel authorized to operate, service, and repair the system.

Safety Instructions for Operating Phases

Provides safety guidelines for normal operation and special operating modes.

Instructions for Specific Risk Types

Details safety precautions for specific hazards, particularly electrical energy.

Declaration of Conformity Statement

Notes that the Declaration of Conformity must be presented in both German and English.

Technical Data and System Structure

Conveyor Station Designation Key

Explains the coding system used for identifying conveyor models and their configurations.

Dimensional Drawing and Specifications for FG 201-204

Presents technical drawings and dimensions for FG 201 to FG 204 models.

Dimensions for FG Conveyor Models

Lists the physical dimensions for various FG conveyor models and options.

Electrical Specifications

Details electrical requirements: mains connection, power output, and protection class.

Environmental Operating Requirements

Outlines operating conditions: temperature, humidity, and noise levels.

Material Specifications

Lists the materials used for various components of the conveyor system.

Available Options and Accessories

Details optional features like volume expansion and dosing attachments.

Weight Specifications

Provides weight specifications for different conveyor models without options.

Compressed Air Supply Requirements

Specifies compressed air needs: pressure and connection details.

Dimensional Drawing and Specifications for FG 205-206

Presents technical drawings and dimensions for FG 205 and FG 206 models.

Assembly Procedures

Guides the user through the process of assembling the FG conveyor system.

Conveyor System Functionality

Explains the working principle and operational cycle of the conveyor system.

Assembly and Disassembly Procedures

Mounting Accessories and Methods

Details various accessories and methods for mounting the conveyor.

Connecting Conveying Lines and Earthing

Instructions for connecting lines and critical earthing procedures.

Disassembly Instructions

Provides step-by-step instructions for safely disassembling the conveyor.

Storage and Transport Guidelines

Guidelines for proper storage and safe transportation of the equipment.

Device Disposal Recommendations

Instructions for environmentally responsible disposal of the device and its components.

Commissioning the Conveyor System

Critical Commissioning Warning

A critical warning about non-compliance with the manual leading to injury or failure.

SOMOS Control System Operation

SOMOS Control;Basic System Overview

Provides information on the SOMOS® control system for basic operation.

Options and Accessories

Setting the Optional Filling Level Indicator

Details installation and adjustment of the optional fill level indicator.

2 K Turnout and Suction Valve Reference

Refers to separate instructions for the 2K-turnout and suction valve.

Other Connection Options

Lists additional connection options like fault indicators and start/stop switches.

Equipment and Optional Features

Describes available additional equipment and optional features for the conveyor.

Service and Maintenance Procedures

Cleaning the Conveyor

Step-by-step guide for cleaning the conveyor, including safety precautions.

Conveying Air Filter Maintenance

Instructions for cleaning or replacing the conveying air filter.

Blower Attachment Service

Step-by-step guide to remove the blower attachment for maintenance.

Replacing Blower Carbon Brushes

Detailed instructions for replacing worn carbon brushes on the blower motor.

Replacing the Blower Unit

Procedures for replacing the blower unit on different conveyor versions.

Conveyed Goods Container Component Service

Maintenance and replacement for components of the conveyed goods container.

Replacing Proximity Switch

Instructions for replacing the proximity switch on the conveyed goods container.

Replacing V-Gasket on Discharge Flap

Steps to replace the V-gasket on the discharge flap for proper sealing.

Replacing Discharge Flap Assembly

Procedure for removing and replacing the entire discharge flap assembly.

Replacing Check Valve

Detailed steps for replacing the check valve component.

Replacing V-Gasket on Check Valve

Instructions for replacing the V-gasket associated with the check valve.

Dosing Attachment Maintenance

Maintenance procedures for the optional dosing attachment before disassembly.

Replacing Compressed Air Cylinder 2

Detailed steps for replacing compressed air cylinder 2.

Replacing Compressed Air Cylinder 1

Detailed steps for replacing compressed air cylinder 1.

Replacing the Control Valve

Instructions for removing and replacing the control valve.

Appendix and Technical Information

Setting the Fill Level Sensor

Guidance on adjusting the sensitivity and settings of the fill level sensor.

Type A Fill Level Indicator Adjustment

Instructions for setting the fill level indicator of type (A).

Type B Fill Level Sensor Settings

Procedures for setting type B sensors, including capacitive types.

Pneumatic Connection Diagram (2-K Conveyor)

Diagram illustrating the pneumatic connections for the 2-K conveyor system.

Chemical Resistance of Material Container

Details the chemical resistance of the material container to various media.

ProTec Polymer Processing FG 20 Series Specifications

General IconGeneral
BrandProTec Polymer Processing
ModelFG 20 Series
CategoryAccessories
LanguageEnglish

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