Page 3 of 52
Table of Contents
Pulsafeeder Factory Service Policy……………………………………...……...…… 1
Trademarks………………………………………………………………....…...……. 1
Safety Considerations…………………………………………………………....…… 1
1. Introduction………………………………………………………………………. 5
1.1 Receiving Inspection………………………………………………………………. 5
1.2 General Information………………………………………………………………… 5
1.3 Personnel Responsible for Pump Operation…………………………………. 5
1.4 Testing………………………………………………………………………………. 5
1.5 Warranty……………………………………………………………………………. 5
1.6 Requesting Spare Parts………………………………………………………… 6
1.7 Spare Parts…………………………………………………………………………. 6
1.8 Liability Exclusion…………………………………………………………………… 6
1.9 Restrictions Regarding this document…………………………………………. 6
2. Transport and Storage…………………………………………………………. 6
2.1 Consignment receipt and unpacking…………………………………………… 6
2.2 Handling……………………………………………………………………………… 7
3. Storage Instructions……………………………………………………………. 7
3.1 Short Term…………………………………………………………………………... 7
3.2 Long Term…………………………………………………………………………… 7
4. Principles of Operation………………………………………………………... 7
4.1 Overall Operation…………………………………………………………………… 7
4.2 Nameplate Identification………………………………………………………… 8
4.3 Flow Rate…………………………………………………………………………. 9
4.4 Intended Use……………………………………………………………….……… 9
4.5 Components and Operation…………………………………………………… 9
5. Installation………………………………………………………………………. 14
5.1 Location……………………………………………………………………………. 14
5.2 Ideal Metering Pump Installation……………………………………………… 15
5.3 Suction Pressure Requirements……………………………………………… 16
5.4 Discharge Pressure Requirements…………………………………………… 16
5.5 PULSAlarm Leak Detection Electrical Connections……………………… 17
6. Equipment Setup………………………………………………………………. 18
6.1 Hydraulic Oil Fill…………………………………………………………………… 18
6.2 Drive Motor Installation…………………………………………………………… 18
6.3 Drive Motor Wiring………………………………………………………………… 19
6.4 Motor Rotation………………………………………………………………….… 19
7. Startup Procedure………………………………………………………………… 20
7.1 Output Adjustment………………………………………………………………… 20
7.2 Suction System……………………………………………………………………. 20
7.3 Priming the Pump Head…………………………………………………………. 20
7.4 Priming the Reagent Head………………………………………………………. 20
7.5 Calibration…………………………………………………………………………. 20
8. Maintenance………………………………………………………………………... 22
8.1 Operating Precautions……………………………………………………………. 22
8.2 Consulting with Technical Documentation……………………………………… 22
8.3 Oil Changes………………………………………………………………………... 22
8.4 Wet End Removal, Inspection, and Reinstallation……………………………. 23
8.5 Priming……………………………………………………………………………… 26
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