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Pulsafeeder PULSAR 25HL - User Manual

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PULSAR
®
HYDRAULIC DIAPHRAGM
METERING PUMPS
Bulletin: IOM-PSR-1500-Rev.G
Installation, Operation &
Maintenance Manual

Table of Contents

Questions and Answers

Pulsafeeder PULSAR 25HL Specifications

General IconGeneral
BrandPulsafeeder
ModelPULSAR 25HL
CategoryWater Pump
LanguageEnglish

Summary

Installation

Suction Pressure Requirements

Specifies minimum suction pressure needed for optimal pump performance and to prevent cavitation.

Discharge Pressure Requirements

Defines conditions to prevent "flow-through" and ensure accurate metering.

Equipment Setup

Lubrication Requirements

Details the two types of oils used and their applications in the pump.

Startup Procedure

Output Adjustment

Explains how to manually adjust the pump's stroke length for flow rate.

Pump Head Priming (Hydraulic System)

Procedures to purge air from the hydraulic system.

Reagent Head Priming (Product System)

Steps to prime the product side of the pump, including suction lift scenarios.

Calibration Procedure

Method for calibrating the pump to achieve accurate flow rates at different settings.

Maintenance

Oil Changes

Recommended intervals and procedures for changing gear and hydraulic oils.

Wet End Removal, Inspection, and Reinstallation

General procedures for disassembling and reassembling the fluid-handling end.

Standard Diaphragm Replacement

Detailed steps for replacing the pump's diaphragm.

Re-Priming the Pump Head

Procedure to re-prime the hydraulic system after maintenance.

Hydraulic Performance Valve (HPV)

Details the function and maintenance of the HPV.

HPV Removal and Replacement (A & B Pump Heads)

Specific steps for removing and reinstalling the HPV in A & B pump head styles.

HPV Removal and Replacement (C & D Pump Heads)

Specific steps for removing and reinstalling the HPV in C & D pump head styles.

Pump Motor

Replacement Parts

Troubleshooting Chart

Diagnosis of Diaphragm Failure

Guide to identifying potential causes of diaphragm failure based on observed symptoms.

Appendix I: Pulsalarm Leak Detection System

Pulsalarm Leak Detection Diaphragm Maintenance

Procedures for removing, inspecting, and reinstalling the leak detection diaphragm.

Appendix II: Piping Calculations

Appendix III: Oil Specifications

Appendix IV: Bolt Torque Requirements

Appendix V: Pulsafeeder Accessories

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