1 CONTENTS
© 2015, Ransomes Jacobsen Limited. All Rights Reserved
INTRODUCTION
IMPORTANT ................................................................................................3
P
RODUCT IDENTIFICATION ..........................................................................4
G
UIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS ..............................6
DURING SERVICE LIFE ...............................................................................6
E
ND OF SERVICE LIFE ...............................................................................6
PARTS MANUAL .........................................................................................7
KEY NUMBERS ...........................................................................................7
S
AFETY INSTRUCTIONS
HOW TO OPERATE SAFELY.........................................................................9
S
AFE OPERATION ......................................................................................9
PREPARATION ............................................................................................9
OPERATION ..............................................................................................10
ROPS.......................................................................................................11
S
AFE HANDLING OF FUELS .......................................................................11
MAINTENANCE AND STORAGE ...................................................................11
W
HEN YOU PUT THE MOWER ON A TRAILER ............................................12
IMPORTANT SAFETY NOTES .......................................................................13
D
ECALS
SAFETY DECALS .......................................................................................16
INSTRUCTION DECALS ...............................................................................18
C
ONTROLS
OPERATOR WORKSTATION ........................................................................20
C
ONTROL PANEL ......................................................................................21
STARTER KEY SWITCH ..............................................................................22
THROTTLE CONTROL LEVER ......................................................................22
P
ARKING BRAKES .....................................................................................22
TRANSPORT LOCK SWITCH ........................................................................22
CUTTER SWITCH .......................................................................................23
B
EACON SWITCH ......................................................................................23
4 WHEEL DRIVE IN REVERSE DIRECTION SWITCH ......................................23
CRUISE CONTROL SWITCH ........................................................................23
DPF S
WITCH ............................................................................................24
AUXILIARY HYDRAULIC SERVICES KIT SWITCH (OPTIONAL) .........................24
LIGHT SWITCH (OPTIONAL) ........................................................................24
H
AZARD WARNING SWITCH (OPTIONAL) .....................................................24
RIGHT HAND UNIT LIFT/LOWER SWITCH .....................................................25
CENTRE UNIT LIFT/LOWER SWITCH ............................................................25
L
EFT HAND UNIT LIFT/LOWER SWITCH .......................................................25
INDICATOR LAMPS .....................................................................................25
WEIGHT TRANSFER BUTTON .....................................................................25
V
ISUAL DISPLAY ........................................................................................26
START-UP SCREEN ...................................................................................26
WARNING/SERVICE SCREEN ......................................................................26
F
IRST SCREEN ..........................................................................................26
ENGINE START .........................................................................................26
THE ENGINE WILL NOT START ..................................................................27
C
RUISE CONTROL ......................................................................................27
CRUISE SELECT.........................................................................................27
BRIGHTNESS / CONTRAST SELECT .............................................................28
B
RIGHTNESS / CONTRAST ADJUST .............................................................28
TIME DISPLAY OPTION ..............................................................................28
MAIN MENU SELECT .................................................................................29
C
LOCK SELECT .........................................................................................29
DATE SELECT ...........................................................................................29
TIME SELECT ............................................................................................29
D
ATE FORMAT ..........................................................................................30
SERVICE MENU .........................................................................................30
FAULT LOG ...............................................................................................30
F
AULT LOG ...............................................................................................30
FAULT LOG DETAIL ...................................................................................31
SERVICE MENU - TIME UNTIL SERVICE ......................................................31
T
IME UNTIL SERVICE .................................................................................31
DIAGNOSTICS ............................................................................................31
LANGUAGE MENU .....................................................................................32
L
ANGUAGE OPTION ...................................................................................32
WARNING SLOPE ANGLE 16° .....................................................................32
WARNING SLOPE ANGLE 18° .....................................................................32
W
ARNING SLOPE ANGLE 22° .....................................................................33
WARNING OIL-PRESSURE FAULT ................................................................33
WARNING CLEAR RADIATOR SCREENS ......................................................33
W
ARNING ENGINE FAULT ..........................................................................34
WARNING FOOT PEDAL FAULT ..................................................................34
WARNING BATTERY FAULT ........................................................................34
W
ARNING CHARGE FILTER BLOCKED .........................................................34
WARNING HYDRAULIC OIL-LEVEL LOW .......................................................35
WARNING SERVICE NEEDED ......................................................................35
W
ARNING SOLENOID FAULT ......................................................................35
WARNING (TST) TILT SENSOR TECHNOLOGY FAULT ...................................35
WARNING MAXIMUM SLOPE ANGLE EXCEEDED ..........................................36
T
RACTION PEDAL ......................................................................................37
FOOT BRAKE ............................................................................................37
STEERING TILT CONTROL ..........................................................................37
H
ORN .......................................................................................................37
POWER OUTLET ........................................................................................37
SEAT RIGHT-SIDE ARMREST AND POD .......................................................38
P
ARKING BRAKE RELEASE VALVE ..............................................................39
TOW VALVE ..............................................................................................39
LIGHTING KIT (OPTIONAL) .........................................................................39
O
PERATION
DAILY INSPECTION ....................................................................................41
O
PERATOR PRESENCE AND SAFETY INTERLOCK SYSTEM ...........................42
PROCEDURE FOR OPERATION ...................................................................43
TO FIT THE CUTTER DECKS TO THE MACHINE ..........................................44
O
PERATION OF THE MACHINE ...................................................................45
HOW TO START THE ENGINE ....................................................................45
HOW TO DRIVE .........................................................................................46
H
OW TO MOW ..........................................................................................46
TO STOP THE ENGINE ..............................................................................46
TO REMOVE A BLOCKAGE FROM CUTTING UNITS ......................................46
T
RANSPORTING ON A TRAILER ..................................................................48
SLINGING AND JACKING THE MACHINE ......................................................48
M
OWING ON SLOPES .................................................................................49
A
DJUSTMENT
GENERAL PRECAUTIONS ...........................................................................52
H
EIGHT OF CUT ADJUSTMENT ...................................................................53
H
EIGHT OF CUT ADJUSTMENT (FRONT DECK) ............................................53
H
EIGHT OF CUT ADJUSTMENT (WING DECKS) ...........................................54
G
ENERAL INSTRUCTIONS FOR GRAMMER SEATS ........................................55
SEAT (GRAMMER MSG 85) .......................................................................56
AIR SUSPENSION SEAT (GRAMMER MSG 75 -521) ....................................57
W
EIGHT ADJUSTMENT ...............................................................................57
FRONT AND BACK ADJUSTMENT ................................................................57
BACKREST EXTENSION ..............................................................................57
L
UMBAR SUPPORT ....................................................................................58
ARMRESTS ................................................................................................58
ARMREST ADJUSTMENT .............................................................................58
B
ACKREST ADJUSTMENT ...........................................................................58
MAINTENANCE ..........................................................................................59
TORQUE SPECIFICATION ............................................................................60
M
AINTENANCE AND LUBRICATION
MAINTENANCE AND LUBRICATION CHARTS .................................................62
G
ENERAL PRECAUTIONS ............................................................................66
ENGINE ....................................................................................................66
ENGINE LUBRICATION ................................................................................67
E
NGINE COOLANT .....................................................................................68
HYDRAULIC SYSTEM ..................................................................................70
HYDRAULIC FILTER ....................................................................................70
F
UEL ........................................................................................................71
FUEL SYSTEM ...........................................................................................71
AIR CLEANER ............................................................................................72
B
ATTERY ..................................................................................................73
CHARGE THE BATTERY ..............................................................................74
ENGINE EXHAUST ......................................................................................74
D
IESEL PARTICULATE FILTER .....................................................................75
HYDRAULIC HOSES ....................................................................................76
TYRES ......................................................................................................77
W
HEEL MOUNTING PROCEDURE ................................................................77
BLADE CHANGE .........................................................................................78
INSPECTING BLADES .................................................................................79
S
HARPENING BLADES ................................................................................79
FOLDING ROPS.........................................................................................80
CARE AND CLEANING ................................................................................81
M
OWER STORAGE .....................................................................................82
LUBRICATION OF CUTTING UNIT ................................................................ 83
P
ROBLEM SOLVING
ENGINE PROBLEM DIAGNOSTICS ................................................................84
Q
UALITY OF CUT
QUALITY OF CUT PROBLEM SOLVING ........................................................86
THE STEP CUT .........................................................................................87
S
CALPING .................................................................................................88
STRAGGLERS ............................................................................................89
STREAKS ..................................................................................................90
W
INDROWING ............................................................................................91
MISMATCHED CUTTER DECKS ...................................................................92
F
USES, RELAYS AND CONTROLLER
FUSE AND RELAY COMPONENT IDENTIFICATION ..........................................94
S
PECIFICATIONS
ENGINE SPECIFICATION .............................................................................99
DIMENSIONS & WEIGHTS ..........................................................................100
M
ACHINE SPECIFICATION ..........................................................................102
VIBRATION LEVEL .....................................................................................103
NOISE ......................................................................................................104
SLOPES ...................................................................................................104
C
UTTER DECK SPECIFICATION ..................................................................105
CUTTING PERFORMANCE ..........................................................................105
RECOMMENDED LUBRICANTS ....................................................................106
A
CCESSORIES ..........................................................................................106
CERTIFICATES OF CONFORMITY ................................................................107
G
UARANTEE
WARRANTY ..............................................................................................112
SERVICE ..................................................................................................112
SECTION...................................................................................................PAGE
SECTION.........................................................................................................PAGE
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