EasyManua.ls Logo

Raypak AVIA 264 User Manual

Raypak AVIA 264
48 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
AVIA Pool & Spa Heater
Tool Box Quick Reference Guide
Question and Answer IconNeed help?

Do you have a question about the Raypak AVIA 264 and is the answer not in the manual?

Raypak AVIA 264 Specifications

General IconGeneral
ModelAVIA 264
CategorySwimming Pool Heater
Heating Capacity264, 000 BTU/hr
Fuel TypeNatural Gas or Propane
Voltage120V
Heat Exchanger MaterialCupro-Nickel
Ignition TypeElectronic
Water Connection Size2 inches
Warranty2 years

Summary

Water Chemistry

Recommended Levels

Table detailing recommended water chemistry levels for different pool and spa types.

Model Number and Serial Number Location

Model & Serial number located on carton label.

Specifies the location of model and serial numbers on the product's packaging.

Model & Serial number can also be found inside the bezel above digital display.

Indicates an alternative location for model and serial numbers on the unit's front.

Model & Serial number located on rating plate.

Identifies the location of the model and serial number on the unit's rating plate.

Minimum Clearances

Indoor Installation

Specifies required clearances for installing the heater indoors.

Outdoor Installation

Specifies required clearances for installing the heater outdoors.

Minimum Clearances* – Outdoor

DO NOT install near sprinklers.

Warning against installing the heater close to sprinkler systems.

DO NOT install within 3 feet (0.9 m) of a heat pump or an outdoor condensing unit.

Prohibits installation near heat pumps or outdoor condensing units.

Minimum Clearances – Indoor

Ventilation and Combustion Air

Details requirements for ventilation and combustion air openings for indoor installation.

Gas Line Sizing

Maximum Equivalent Pipe Length ft (m)

Table showing maximum pipe lengths for natural gas and propane based on BTU input.

EFFECTS OF LOW GAS PRESSURE

Lists potential issues caused by insufficient gas pressure.

Gas Pressure Test

Required Pressure and Manifold Pressure

Specifies required gas pressures for natural and propane gas operation.

Gas Line Sediment Trap

INCORRECT installation

Illustrates an incorrect method for installing a gas line sediment trap.

CORRECT installation

Illustrates the correct method for installing a gas line sediment trap.

Circuit Board

Model 264 Circuit Board

Diagram of the circuit board for Model 264.

Model 404 Circuit Board

Diagram of the circuit board for Model 404.

Wiring Diagram – Common Wiring

Common Wiring Diagram

Illustrates the common wiring connections for the heater components.

Power Connections

120VAC Power Connection

Diagrams the wiring for a 120VAC power supply.

240VAC Power Connection

Diagrams the wiring for a 240VAC power supply.

Wiring Diagram – 240V

240V Jumper and Blower Connections

Details the 240V jumper and blower connections for the heater.

Wiring Diagram – 120V

120V Jumper and Blower Connections

Details the 120V jumper and blower connections for the heater.

Auxiliary Output

Auxiliary Terminal Description

Explains the function and terminals of the auxiliary output.

Auxiliary Relay Wiring Table

Provides terminal, wire, and rating information for the auxiliary relay.

Auxiliary Output - Wiring

Wiring Example 1: External Power Supply

Illustrates wiring the auxiliary output with an external power supply.

Wiring Example 2: 24VAC Transformer

Illustrates wiring the auxiliary output using a 24VAC transformer.

Wiring Example 3: 3-Way Valve Actuator

Illustrates wiring the auxiliary output to a 3-way valve actuator.

Start-Up Operating Displays

Display Sequence Overview

Describes the sequence of displays shown during the heater's startup.

Operating Button Functions

Explains the functions of the UP, DOWN, SERVICE, and MODE buttons.

Operating Displays

Unit Heating and Demand Satisfaction

Describes displays indicating unit heating and demand fulfillment.

No Demand Display

Explains the 'No Demand' display when set temperature is met.

Sequence of Operation

SUPPLY (Power to Heater)

Outlines the initial steps for powering the heater.

APPLY 24 VAC to Ignition/Gas Control

Details the 24 VAC application to the ignition and gas control.

HEATING (Spark and 24 VAC to Gas Valve)

Describes the heating process involving spark and gas valve activation.

Remote Wiring Connections and Setup

Remote Wire Configuration Options

Explains wiring options for remote switching functions.

Remote Operation

Remote Operation Modes

Displays and procedures for operating the heater remotely.

Enabling Remote Operation

Steps to enable remote operation via the control pad.

Remote Error Displays

Remote Wire Error

Indicates improper remote wiring and its consequences.

Correct Remote Wiring Connections

Illustrates proper wiring for pool and spa remote connections.

User Interface – Self-Diagnostics

Common LCD Error Messages

Lists and describes common self-diagnostic messages on the LCD.

Troubleshooting and Recovery for Faults

Provides troubleshooting steps and recovery methods for faults.

Temperature Sensors

Sensor Failure Displays

Describes LCD messages indicating temperature sensor faults.

Temperature Sensor Components

Identifies the inlet and outlet temperature sensors and their part numbers.

Temperature Sensor – Lockout

Low-Temp Lockout

Explains the low-temperature lockout condition and its implications.

Over-Temp and Flue Lockout Conditions

Details lockout conditions related to over-temperature and flue issues.

Control Logic - Flow Chart

Initial Power-On and Display Checks

Flowchart for initial power-on and display lit checks.

Fault Message Display and Handling

Flowchart for identifying and responding to fault messages.

Control Logic - Flow Chart

Blower Operation and Heating Sequence

Flowchart detailing blower operation and heating sequence.

Fault Identification and Troubleshooting

Lists common faults and their corresponding troubleshooting steps.

Safety Circuit – Components

Safety Circuit Components Overview

Illustrates and lists key components of the safety circuit.

Safety Circuit

Safety Switch Fault Displays

Describes display messages for various safety switch faults.

Troubleshooting Safety Switch Faults

Provides guidance on troubleshooting common safety switch faults.

Safety Circuit

Fireman's Switch Functionality

Explains the function of the fireman's switch.

Vent Temperature Sensor Monitoring

Details vent temperature sensor monitoring and fault conditions.

Service Menus

Basic Service Menu Information

Provides access to basic service and diagnostic information.

Advanced Service Menu Functions

Details access to advanced service menus and their functions.

Service Menus – Fault History

Recalling Recent Service Displays

Explains how to view recent service displays and fault history.

Clearing Fault History

Instructions for clearing the fault history.

Program Mode

Accessing Program Mode

Steps to enter the Program Mode for settings adjustment.

Program Mode Options Overview

Lists and describes various programmable settings and functions.

Control Lockout

To lock out the controls

Procedure for activating the control lockout feature.

To unlock the controls

Procedure for deactivating the control lockout feature.

Inlet-Outlet Header – Polymer

Water Pressure Switch and Bypass Assembly

Identifies water pressure switch and bypass assembly components.

Temp. Inlet/Outlet Sensors and Governor

Identifies temperature sensors and Unitherm Governor components.

Unitherm Governor

Function and Condensation Prevention

Explains the Unitherm Governor's role in preventing condensation.

Testing the Unitherm Governor

Provides a tech tip for testing the Unitherm Governor's function.

ProTek Shield Assembly

ProTek Shield Assembly Function

Describes the ProTek Shield's role in galvanic corrosion protection.

Replacing the ProTek Shield Assembly

Step-by-step instructions for replacing the ProTek Shield Assembly.

Flow Rates and Pressure Drops

Heat Exchanger Pressure Drops

Table showing pressure drops across the heat exchanger at various flow rates.

Min/Max Flow Rates

Table indicating minimum and maximum flow rates for different models.

Internal Bypass Valve

Automatic Bypass Assembly Function

Explains how the automatic bypass assembly adjusts flow rate.

Bypass Spring Assignment

Table for correct bypass spring selection based on model.

PRV Installation

Pressure Relief Valve (PRV) Installation

Illustrates correct installation of a pressure relief valve (PRV).

Igniter/Flame Sensor

Igniter Removal Procedure

Step-by-step guide for removing the igniter.

Gas Conversion

Gas Orifice Location and Usage

Table detailing gas orifice types and their usage for different gas sources.

Air Pressure Switches

Air Pressure Switch Functions

Describes the functions of vent, differential, and air pressure switches.

Air Pressure Switch Selection Chart

Chart for identifying and selecting the correct air pressure switches.

Raymote - Quick Start Guide

Sign-Up with the Raymote App

Steps for signing up and creating an account for the Raymote app.

Turn on the AVIA Heater

Instructions for powering on the AVIA heater.

Add New Device to Raymote App

Procedure for adding the AVIA heater as a new device in the app.

Connecting to Raymote App

Steps for connecting the AVIA heater to the Raymote app.

Selecting Wi-Fi Network and Password

Instructions for selecting Wi-Fi network and entering password.

AVIA Connecting to your Wi-Fi

Visual indication of the AVIA heater connecting to Wi-Fi.

Name Heater and Complete Setup

Steps to name the heater and finalize Raymote control setup.

Troubleshooting Wi-Fi Signal Issues

Provides suggestions for improving Wi-Fi signal strength.

Raypak Technical Support

Technical Support Contact Information

Provides phone numbers and email addresses for technical support.

Support Services Overview

Details different support categories and their contact points.

Related product manuals