Raypak X94 User Manual

INSTALLATION & OPERATING
INSTRUCTIONS
X94
Professional
Gas-Fired
Pool & Spa
Heater
Catalog No. 6000.66 Effective: 10-15-14 Replaces: NEW P/N 241494 Rev. 1
This manual should be maintained in legible condition and kept adjacent to the heater or in a safe place for future
reference.
Low NOx Model
SR-410
AVERTISSEMENT: Assurez-vous de bien suivre
les instructions données dans cette notice pour
réduire au minimum le risqué d’incendie ou
d’explosion ou pour éviter tout dommage matériel,
toute blessure ou la mort.
Do not store or use gasoline or other flammable
vapors and liquids or other combustible materials in
the vicinity of this or any other appliance. To do so
may result in an explosion or fire.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.•
Do not touch any electrical switch; do not use•
any phone in your building.
Immediately call your gas supplier from a•
neighbor’s phone. Follow the gas supplier’s
instructions.
If you cannot reach your gas supplier, call the•
fire department.
Installation and service must be performed by a
qualified installer, service agency or the gas suppli-
er.
WARNING: If the information in these instructions
are not followed exactly, a fire or explosion may
result causing property damage, personal injury or
death.
Ne pas entreposer ni utilizer d’essence ou ni
d’autres vapeurs ou liquids inflammables à proim-
ité de cet appareil ou de tout autre appareil.
CE FAIRE SI VOUS SENTEZ UNE ODEUR
DE GAS:
Ne pas tenter d’allumer d’appareil. •
Ne touchez á aucun interrupteur; ne pas vous•
server des téléphones se trouvant dans la
bâtiment.
Appelez immédiatement votre fournisseur de•
gaz depuis un voisin. Suivre les instructions
du fournisseur.
Si vous ne pouvez rejoinder le fournisseur,•
appelez le service es incendies.
L’installation et l’entretien doivent être assurés par
un installeur qualifié ou par le fournisseur de gaz.

Raypak X94 Specifications

General

Model	X94
Category	Swimming Pool Heater
Heating Capacity	94, 000 BTU/hr
Fuel Type	Natural Gas or Propane
Efficiency	82% Thermal Efficiency
Voltage	120V
Ignition Type	Electronic Ignition
Warranty	1 Year Limited Warranty

Summary

Installation and Operation Instructions

Safety Warnings and Gas Leak Procedures

Key safety warnings including fire and explosion risks, and gas leak procedures.

General Safety Warnings and Precautions

Understanding Warning Terminology

Explanation of DANGER, WARNING, CAUTION, and NOTE indicators for safety.

Specific Safety Precautions

Crucial safety advice on venting, gas type, water contact, and equipment placement.

Owner's Operating Instructions

Start-Up Procedures

Step-by-step guide for initial heater start-up and checks.

Pre-Operation Safety and Startup

Pre-Operation Safety Checklist

Essential safety steps to follow before operating the heater.

Heater Operating Instructions

Steps for turning the heater on and setting the thermostat.

Operational Considerations

Cold Weather Operation

Winterizing the Pool & Spa Heater

Procedure for shutting down and protecting the heater during winter.

Installation and Service Preparation

Receiving Equipment

General Specifications and Installation Codes

Installation Code Requirements

Adherence to national and local codes for proper installation.

Clearances and Outdoor Installation

Required Clearances from Combustibles

Minimum distances from combustible surfaces for indoor and outdoor installations.

Outdoor Heater Installation Precautions

Specific warnings and considerations for outdoor heater placement.

Vent and Air Inlet Termination Clearances

Clearance Requirements Diagram

Diagram detailing required clearances for vent/air inlets.

Heater Specifications and Installation

Indoor Heater Installation Requirements

Notes on venting requirements for indoor installations.

Vent/Air Inlet Termination Clearances

Clearances Table (US & Canada)

Table detailing minimum clearances for vent and air inlet terminations.

Venting Requirements and Categories

Appliance Venting Categories

Classification of heaters based on vent pressure and condensate production.

Venting Category Requirements Table

Ventilation System Support and Location

Vent Terminal Location Requirements (US)

Specific rules for vent termination placement in the US.

Vent Terminal Location Requirements (Canada)

Specific rules for vent termination placement in Canada.

Venting Termination and Condensate Management

Vent Termination Prohibitions

Locations where vent termination is not permitted.

Condensate Management Procedures

Proper drainage and neutralization of acidic condensate.

Category IV Venting Details

Category IV Vent Requirements Table

Horizontal Vent and Air Intake Terminals

Horizontal Through-the-Wall Venting

Installation Guidelines

Termination Requirements

Direct Vent Horizontal Venting

Installation and Condensate Management

Termination and Material Warnings

Vertical Direct Vent and Outdoor Installation

Vertical Direct Vent Installation

Outdoor Installation Precautions

Gas Supply and Piping

Gas Supply Connections and Testing

Proper connection of gas supply and leak testing procedures.

Pipe Sizing for Gas Connections

Electrical Wiring and Transformer

Electrical Wiring Requirements

Notes on wire replacement, power supply, grounding, and ignition.

Transformer Wiring

Plumbing Water Connections

Water Connection Configurations

Recommended Plumbing Setups

Typical Plumbing Installation

Wiring Diagram

Heater Wiring Diagram

Schematic illustrating electrical connections for the heater.

Servicing Instructions

General Location of Controls

Thermostat Operation and Modes

Controls Operation Overview

Mode Selection Options

Advanced Control Settings

Installer Setup Mode

Accessing and configuring installer-specific settings.

Control Lockout and Diagnostics

Control Lockout and PIN Management

Status and Diagnostics Messages

Understanding displayed messages for heater status and faults.

Error Condition Messages

Troubleshooting Error Codes

List and explanation of error codes displayed by the heater.

Remote Control Operation

Remote Control Installation

Activating Remote Function

Remote Control Wiring

2-Wire Remote Control Wiring

3-Wire Remote Control Wiring

Troubleshooting Mechanical Issues

Common Mechanical Problems and Solutions

Diagnosing and resolving issues like noise, water flow, and flame problems.

Control Logic Flow Chart

Pool and Spa Mode Logic

Flow chart detailing the heater's operational logic in pool and spa modes.

Detailed Replacement Parts List

Parts List by Category

Categorized list of replacement parts with call out numbers and part numbers.

Massachusetts Installation Requirements

Carbon Monoxide Detector Installation

Mandatory carbon monoxide detector installation rules.

Venting System Requirements