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RHINO 172 User Manual

RHINO 172
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© 2012 Alamo Group Inc.
172
Published 08/12 Part No. 00781400C
OPERATOR’S MANUAL
RHINO
®
1020 S. Sangamon Ave.
Gibson City, IL 60936
800-446-5158
Email: parts@servis-rhino.com
ROTARY MOWER
This Operator's Manual is an
integral part of the safe operation
of this machine and must be
maintained with the unit at all
times. READ,
UNDERSTAND, and
FOLLOW the Safety and
Operation Instructions contained
in this manual before operating
the equipment. C01-Cover_R
Important Operating
and Safety Instructions
are found in the Mower
Safety Video that can
be instantly accessed
on the internet at:
www.algqr.com/rve
$0.00

Table of Contents

Questions and Answers:

RHINO 172 Specifications

General IconGeneral
BrandRHINO
Model172
CategoryLawn Mower
LanguageEnglish

Summary

OPERATOR’S MANUAL

Safety Video

Access safety video via QR code for operating and safety instructions.

SAFETY SECTION

GENERAL SAFETY INSTRUCTIONS AND PRACTICES

General safety advice, understanding safety messages, and precautions for safe operation.

OPERATOR SAFETY

Guidelines for safe operator practices, including PPE, visibility, ground speed, and PTO usage.

CONNECTION OR DISCONNECTING IMPLEMENT SAFETY

Procedures and precautions for safely connecting and disconnecting the implement hitch and driveline.

CRUSHING HAZARDS

Hazards related to falling off the tractor, equipment run-over, rollover, and crushing by wings or implements.

THROWN OBJECT HAZARDS

Risks associated with objects thrown by the mower, including safety measures and shielding requirements.

RUN OVER HAZARDS

Hazards associated with falling off the tractor or being run over by the tractor or equipment.

PTO ENTANGLEMENT HAZARDS

Risks of entanglement with PTO drivelines and components, emphasizing safety precautions.

MOWER BLADE CONTACT HAZARDS

Hazards of contacting rotating mower blades and necessary safety measures.

HIGH PRESSURE OILLEAK HAZARDS

Hazards associated with high-pressure hydraulic oil leaks penetrating the skin.

ELECTRICAL & FIRE HAZARDS

Safety precautions regarding electrical hazards, power lines, gas lines, and fire prevention.

TRANSPORTING HAZARDS

Hazards and safety practices related to towing or transporting the equipment.

HAZARDS WITH MAINTENANCE OF IMPLEMENT

Safety precautions and hazards to be aware of when performing maintenance on the implement.

PARTS INFORMATION

Information on using genuine Rhino mower parts for safety and performance.

Decal Location

Diagram showing the location of safety decals on the product.

Decal Description

Descriptions of various safety decals and their meanings.

Federal Laws and Regulations

Explanation of federal laws and regulations concerning employer and employee equipment operators.

INTRODUCTION SECTION

Acknowledgment

Acknowledges contributions to the safety manual preparation.

Foreword

Introduction to the safety manual's purpose and scope.

Safety Alerts

Explains safety alert symbols and signal words used in the manual.

A Word To The User/Operator

Emphasizes operator responsibility for safety and understanding manuals.

The Industrial/Agricultural Mower

Describes types of industrial and agricultural mowers.

Follow A Safety Program

Guidance on protecting oneself with PPE and avoiding entanglement.

Follow A Safety Program

Key safety practices for operating mower and tractor, including inspections and hazard awareness.

Follow A Safety Program

Avoiding injuries from raised equipment, high-pressure fluid leaks, and fire/explosion hazards.

Follow A Safety Program

Advice on staying alert, aware, careful, and understanding rules and regulations.

For Safe Operation

Requirements for qualified and authorized operators, including understanding instructions and training.

Know The Rules

Understanding employer rules, OSHA regulations, and local laws for safe operation.

Follow A Safety Program

Rules to work by, including keeping children and bystanders away, and proper equipment shutdown.

Know The Equipment

Understanding the function, controls, limitations, and safety signs of the tractor and mower.

Prepare For Safe Operation

Daily inspection of mower and tractor equipment for operational condition and safety.

Check The Mower And Tractor Equipment

Pre-operation checks for equipment condition, parts, PTO rating, blades, and shielding.

Prepare For Safe Operation

Inspecting the work area for hazards, obstacles, and terrain conditions.

Know The Work Area

Identifying and avoiding hazards like holes, drop-offs, obstacles, and uneven terrain in the work area.

Look Out For Others

Checking for people around the equipment before starting and sounding a warning.

Prepare For Safe Operation

Tractor and mower controls safety test and pre-operation checks.

Tractor And Mower Controls Safety Test

Procedures for checking tractor and mower controls, instruments, and systems before starting.

Prepare For Safe Operation

Procedures for hitching mowers to tractors, including three-point and pull-type hitches.

Hitching Mower To Tractor

Detailed steps for connecting three-point hitch and pull-type mowers to tractors.

Start Safely

Guidelines for a correct start, including mowing conditions, PTO engagement, and object hazards.

Make The Right Start

Proper starting procedures, PTO engagement, and avoiding blade contact or thrown objects.

Mower-Thrown Objects

Understanding the risks of thrown objects from rotary mowers and bystander safety distances.

Operate Safely

Safe mowing practices, including object hazards, mowing in reverse, and ground speed.

Mower-Thrown Objects (continued)

Safe operation of disc mowers, including area inspection and avoiding thrown objects.

Mowing In Reverse

Safety precautions against mowing in reverse due to thrown object risks.

Mowing Ground Speed

Adjusting ground speed based on terrain, grass type, and density for efficient and safe mowing.

Operate Safely

Safety practices for under-mount mowers and overhead obstruction hazards for wing/boom mowers.

Under Mount Mower Safety Practices

Safety measures for under-mount mowers, including discharge chutes and avoiding standing on the housing.

Wing Or Boom Mower Overhead Obstruction Hazards And Risks

Hazards and risks associated with overhead obstructions, especially power lines, for wing or boom mowers.

Operate Safely

Safety practices for wing/side mount mowers, ditch bank mowing, and uneven terrain.

Wing And Side Mount Mowers Safety Practices

Safety for raised wings, including thrown objects, blade contact, and bystander safety.

Ditch Bank Mowing Safety Practices

Precautions for mowing on ditch banks, focusing on obstructions and tractor stability.

Uneven Terrain Mowing Safety Practices

Maintaining tractor and mower stability on slopes and uneven terrain, including ROPS usage.

Operate Safely

Continued practices for uneven terrain, and safety for road transport.

Uneven Terrain Mowing Safety Practices (continued)

Enhancing tractor stability, maintaining ground speed, and avoiding hazards on slopes and uneven terrain.

Road Transport Safety Practices

Safety guidelines for operating on public roads, including signage, lights, and traffic regulations.

Park Safely

Safe parking practices for the mower and tractor, including ground conditions and brake usage.

Shut Down Safely

Proper procedures for shutting down the tractor and mower to prevent accidents.

Perform Maintenance Safely

General advice for maintaining equipment and performing work safely.

Maintain Your Equipment

Regular checks of safety devices, authorized maintenance, and understanding manuals.

Mower Parts And Your Safety

Importance of using specific, approved parts and avoiding unapproved modifications for safety.

Perform Maintenance Safely

Preparing yourself and the work area for safe maintenance procedures.

Prepare Yourself

Wearing appropriate PPE, keeping hands and clothing away from moving parts during maintenance.

Perform Maintenance Safely

Safe practices for performing maintenance, including proper work area preparation and handling tools.

Prepare The Work Area

Setting up a safe maintenance area with proper lighting, ventilation, and clearance.

Perform Maintenance Safely

Preparing the machine and using safety tags and support devices before maintenance.

Prepare The Machine

Controlling stored energy sources (mechanical, hydraulic, etc.) before performing maintenance.

Perform Maintenance Safely

Using safety tags, support devices, and ensuring guards are in place before maintenance.

Perform Maintenance Safely

Ensuring proper ventilation, using jacks/hoists carefully, and common maintenance safety practices.

Use Proper Ventilation

Ensuring adequate ventilation when running the engine for service to avoid hazardous fumes.

Use Jacks And Hoists Carefully

Safe procedures for using jacks and hoists, including proper support and avoiding concrete blocks.

Common Maintenance Safety Practices

Safety practices for fuel hazards, engine coolant hazards, and electrical system hazards.

Perform Maintenance Safely

Precautions for hydraulic system hazards and electrical system hazards.

Hydraulic System Hazards

Safety measures for hydraulic systems under pressure, preventing fluid injection and eye injury.

Electrical System Hazards

Safety precautions when working on the electrical system, including battery handling and avoiding electrolyte contact.

Perform Maintenance Safely

Precautions for battery explosion hazards and tire/wheel maintenance.

Avoid Explosion

Safety measures to prevent battery explosions, including keeping sparks away and proper ventilation.

Tire And Wheel Maintenance

Daily checks and maintenance for tires and wheels to ensure tractor and mower stability.

Perform Maintenance Safely

Continued tire maintenance, and service/repair completion before releasing the machine.

Tire And Wheel Maintenance (continued)

Continued tire safety, including inflation pressure, never cutting/welding wheels, and tire ratings.

Complete Service And Repairs Before Machine Is Released

Final checks after service, including tightening fasteners, installing guards, and checking fluid levels.

Perform Maintenance Safely

Mower blade maintenance, including how blades are made, what happens when bent, and avoiding bending/damaging blades.

Mower Blade Maintenance (continued)

Details on blade construction, damage effects, how to prevent bending, and replacing damaged blades.

Palabras finales para el usuario

Concluding remarks on safety and developing good judgment.

ASSEMBLY SECTION

ASSEMBLY

Instructions for dealers on how the mower is shipped and assembled.

SHIELD ASSEMBLY

Instructions for installing gearbox shields, including checking lubricant levels.

A-FRAME INSTALLATION (Standard Hitch)

Steps for installing the A-frame for a standard hitch connection.

TAIL WHEEL INSTALLATION (Standard or Quick Hitch)

Steps for installing the tailwheel assembly for standard or quick hitches.

A-FRAME INSTALLATION (Quick Hitch)

Steps for installing the A-frame for a quick hitch connection.

SHEAR BOLT or SLIP CLUTCH DRIVELINE INSTALLATION

Instructions for installing the driveline using a shear bolt or slip clutch.

Front and Rear Deflectors (Standard Equipment)

Instructions for attaching front rubber fabric deflectors and rear deflectors.

CHAIN GUARDS (Optional Equipment)

Instructions for attaching front and rear chain guards for thrown object protection.

CHECK CHAINS (Extra Equipment)

Instructions for installing and adjusting check chains for cutting height control.

OFFSET ADAPTER HITCH (EXTRA EQUIPMENT)

Instructions for installing an offset adapter hitch for mower positioning.

OPERATION SECTION

RHINO 172 ROTARY MOWER OPERATION INSTRUCTIONS

General operating instructions, safety precautions, and importance of reading manuals.

1. OPERATOR REQUIREMENTS

Requirements for a qualified operator, including reading manuals, understanding safety, and wearing PPE.

2. TRACTOR REQUIREMENTS

Tractor requirements for safe operation, including PTO, ROPS, and safety devices.

2.3 Tractor Horsepower

Required tractor horsepower for optimal mower operation and to prevent damage.

2.4 3-Point Hitch

Requirements for the tractor's 3-point hitch category and pin sizes.

2.5 Front End Weight

Importance of maintaining front end weight for tractor steering control and stability.

2.6 Power Take Off (PTO)

PTO speed requirements, driveline connection, and hazards of using PTO adapters or direct connection.

3. GETTING ON AND OFF THE TRACTOR

Safety procedures for mounting and dismounting the tractor.

3.1 Boarding the Tractor

Safe practices for boarding the tractor, including using handrails and securing the seatbelt.

3.2 Dismounting the Tractor

Safe practices for dismounting the tractor, ensuring it is stopped and secured.

4. STARTING THE TRACTOR

Procedures and safety checks for starting the tractor engine.

5.1 Connecting Mower-Lift Type

Steps for connecting a lift-type mower to the tractor, including hitch pins and driveline.

5.2 3-Point Quick Hitch

Description of the 3-point quick hitch for easier mower mounting and dismounting.

5.3 Connecting Mower - Lift Type (Quick Hitch)

Steps for connecting a lift-type mower with a quick hitch, ensuring proper alignment and locking.

5.4 Safety Tow Chain

Importance and installation of a safety tow chain for road transport.

6. SETTING THE MOWER

Importance of setting cutting height for efficient and safe operation, and avoiding ground contact.

6.1 Setting Mower Height- Lift Type - (Standard or Quick Hitch)

Steps for adjusting mower cutting height and leveling using the 3-point hitch.

6.1 Setting Mower Height- Lift Type - (Standard or Quick Hitch)

Adjusting the top link for mower deck pitch and setting check chains if needed.

6.2 Setting Deck Pitch

Adjusting deck pitch for better fuel efficiency or increased mulching.

7. DRIVELINE ATTACHMENT

Procedures for attaching the driveline yoke to the tractor PTO shaft.

7.1 Driveline Length Check

Checking driveline length to prevent bottoming out or disengagement, and identifying potential problems.

Shorten the driveline profiles as follows:

Step-by-step instructions for shortening driveline profiles to ensure proper length and operation.

Engagement Check Procedure

Procedure to check driveline engagement and length after attachment.

8. PRE-OPERATION INSPECTION AND SERVICE

Importance of pre-operation inspection and service for safe and efficient operation.

8.1 Tractor Pre-Operation Inspection/Service

Daily service and inspection items for the tractor according to the operator's manual.

8.2 Mower Pre-Operation Inspection/Service

Required inspection and service for the mower before each use to ensure safe operation.

8.3 Cutting Component Inspection

Inspection of blade pan and blade assembly for damage, wear, and balance.

Inspect the Blades daily for abnormal wear.

Daily inspection of blades for wear, damage, or cracks; replace if necessary.

8.4 Blade Bolt Inspection

Daily inspection of blade bolt heads for wear, cracks, gouges, or chips.

Tractor PRE-OPERATION Inspection

Pre-operation inspection checklist for the tractor.

Rotary Mower PRE-OPERATION Inspection

Pre-operation inspection checklist for the rotary mower.

9. DRIVING THE TRACTOR AND IMPLEMENT

Safety precautions and rules for transporting the tractor and implement.

9.1 Starting the Tractor

Model-specific procedures for starting the tractor, referring to the operator's manual.

9.2 Brake and Differential Lock Setting

Ensuring brakes are in good condition and proper use of the differential lock.

9.3 Raising the Mower

Procedures for safely raising the mower, ensuring clearance and preventing driveline damage.

9.4 Driving the Tractor and Mower

Safe driving practices for the tractor and mower, including speed control, turns, and slopes.

9.5 Crossing Ditches and Steep Inclines

Safe methods for crossing ditches and steep inclines to prevent driveline damage and tractor rollover.

10. OPERATING THE TRACTOR AND IMPLEMENT

Operator's responsibility to understand operation and safety, and to inspect the area before starting.

10.1 Foreign Debris Hazards

Hazards from foreign objects, including inspection, removal, and actions if an object is hit.

10.2 Bystanders/Passersby Precautions

Precautions to keep bystanders and passersby at a safe distance (300 ft).

10.3 Engaging the Power Take Off (PTO)

Procedures and safety checks for engaging the PTO, including clearing the area and RPM settings.

10.4 PTO RPM and Ground Speed

Determining correct PTO RPM and ground speed for efficient cutting and safe operation.

10.5 Operating the Mower

Safe operating practices for the mower, including seatbelt usage, ROPS, cutting vegetation, and avoiding reverse mowing.

10.6 Right of Way (Highway) Mowing

Safety practices for mowing on highways and right-of-ways, including chain guards and bystander safety.

10.7 Shutting Down the Implement

Procedures for safely shutting down the mower head after operation.

11. DISCONNECTING THE MOWER FROM THE TRACTOR

Steps for safely disconnecting the mower from the tractor.

12. MOWER STORAGE

Recommended procedures for preparing and storing the mower for the off-season.

13.1 Tire and Wheels

Information on laminated sectional tires and transport speed limitations.

13.2 Transporting on Public Roadways

Extreme caution and safety features required for transporting on public roadways.

13.3 Hauling the Tractor and Implement

Procedures for hauling the tractor and implement, including measuring dimensions and securing the load.

14. TROUBLESHOOTING GUIDE

Common problems, possible causes, and remedies for mower operation issues.

Gearbox Noisy

Troubleshooting steps for a noisy gearbox, including lubricant and gear checks.

Gearbox Leaking

Troubleshooting steps for gearbox leaks, including seal and gasket checks.

Streaking Conditions

Troubleshooting causes and remedies for streaking during mowing.

Gearbox Overheating

Troubleshooting steps for gearbox overheating, including lubricant and trash removal.

Shear Pin Shears Excessively

Troubleshooting causes for shear pin shearing, including PTO speed and material conditions.

MAINTENANCE SECTION

HAZARDS WITH MAINTENANCE OF IMPLEMENT

Hazards and safety precautions before performing service, repairs, or maintenance on the implement.

PARTS INFORMATION

Information on using genuine Rhino mower parts for safety and performance.

Lubrication

General lubrication guidelines and frequency based on operating conditions.

Gearbox Lubrication

Procedures for checking and filling the gearbox oil level, and recommended lubricant.

Comer Gearbox

Information on the Comer Gearbox oil capacity and type.

DRIVELINE LUBRICATION

Lubrication points and procedures for driveline U-joints, telescoping tubes, and slide collars.

SHEAR PIN YOKE LUBRICATION

Importance of lubricating the shear pin yoke to prevent galling and prolong life.

BLADE SERVICING

Inspecting blades for proper installation and condition, and safety regarding bent or broken blades.

Inspect Blades daily for normal wear.

Daily inspection of blades for wear, damage, or cracks; replace if necessary.

BLADE SHARPENING

Proper techniques for sharpening blades to maintain balance and avoid damage.

BLADE CARRIER REMOVAL

Steps for removing the blade carrier from the gearbox shaft.

BLADE CARRIER INSPECTION

Checking blade bolt fit in carrier bushings and replacing worn bushings.

BLADE CARRIER INSTALLATION

Steps for installing the blade carrier and tightening the retaining nut.

BLADE REMOVAL

Procedure for removing blades and checking bolt pivot diameter.

Blade Bolt Inspection

Daily inspection of blade bolt heads for wear, cracks, gouges, or chips.

SLIP CLUTCH

Function, adjustment, and maintenance of the slip clutch to protect the driveline.

SEASONAL CLUTCH MAINTENANCE

Procedures to ensure the slip clutch functions correctly after periods of inactivity or exposure to elements.

STORAGE

Suggested procedures for preparing and storing the mower for the off-season.

PROPER TORQUE FOR FASTENERS

Chart listing correct tightening torques for fasteners based on size and grade.

GEARBOX SERVICING

Tools needed for gearbox disassembly and assembly.

Gearbox Assembly

Step-by-step instructions for disassembling and assembling the gearbox.

Input Shaft Disassembly and Assembly

Procedures for disassembling and assembling the input shaft.

SEAL INSTALLATION RECOMMENDATIONS

Recommendations for proper installation of seals to prevent damage.

DISASSEMBLY OUTPUT SHAFT

Steps for disassembling the output shaft.

ASSEMBLY

Steps for assembling the output shaft.

LOWER BEARING RETAINER CAP

Procedure for replacing the seal in the lower bearing retainer cap.

Gearbox Input Shaft Rear Bearing

Procedure for removing and installing the rear bearing for the input shaft.

GEARBOX ASSEMBLY STEPS

Detailed steps for assembling the gearbox, including shims and backlash checks.

GEARBOX SERVICING ON COMER GEARBOX

Tools needed and parts list for servicing the Comer gearbox.

Disassembly

Step-by-step instructions for disassembling the Comer gearbox components.

Disassembly

Continued steps for disassembling the Comer gearbox components.

Assembly

Instructions for assembling the Comer gearbox components, including bearings and seals.

Assembly

Continued steps for assembling the Comer gearbox, including preload and backlash checks.

Assembly

Final assembly steps for the Comer gearbox, including gear meshing and tightening.

Assembly

Final assembly steps for the Comer gearbox, including lubrication and leak testing.

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