6. Malfunctions Analyses and Solutions
6.1 Frequent joints quality problems analyze:
Visually check:round bead, good joint
Narrow and fall bead. Too high pressure while
Too small bead. Pressure is not enough while
◆ There is a ditch between the welding surfaces.
Temperature is not enough or change-over time is too
long while welding.
◆ High & low bead. Different heating time or fusion
◆ Misalignment. Welding under the condition that the
misalignment exceeds 10% of pipe wall thickness
while align the two ends.