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Samson 3730-3 User Manual

Samson 3730-3
180 pages
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Translation of original instructions
EB 8384-3 EN
Firmware version 1.61
EB 8384-3 EN (1300-1612)
Old design
New design
Type3730-3 Electropneumatic Positioner
with HART
®
communication
Edition August 2017
EB + CD

Table of Contents

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Samson 3730-3 Specifications

General IconGeneral
BrandSamson
Model3730-3
CategoryValve Positioners
LanguageEnglish

Summary

Mounting and Operating Instructions

Translation of original instructions

Indicates that the following content is a translation of the original instructions.

Type 3730-3 Electropneumatic Positioner with HART® communication

Identifies the specific model and communication protocol of the device.

Safety Instructions and Measures

Intended Use

Details the intended application and operational scope of the positioner.

Reasonably Foreseeable Misuse

Outlines applications and activities that are not in line with the device's intended use.

Qualifications of Operating Personnel

Specifies the required training and experience for personnel handling the device.

Personal Protective Equipment

Information regarding necessary personal protective equipment for handling the positioner.

Revisions and Other Modifications

Advises against unauthorized changes to the product.

Safety Features

Describes the device's behavior during air supply or electric signal failure.

Warning Against Residual Hazards

Highlights potential hazards from process medium, signal pressure, or moving parts.

Explosion Protection

Details safety requirements for operation in explosive dust atmospheres.

Servicing Explosion-Protected Devices

Guidelines for servicing devices used in potentially explosive atmospheres.

Maintenance, Calibration and Work on Equipment

Instructions for maintenance and calibration procedures.

Responsibilities of the Operator

Defines the operator's duties regarding safety regulations and personnel instruction.

Responsibilities of Operating Personnel

Outlines the responsibilities of operating personnel regarding safety instructions and regulations.

Referenced Standards and Regulations

Lists applicable standards and regulations the device complies with.

Referenced Documentation

Identifies additional documents relevant to the installation and operation.

Notes on Possible Severe Personal Injury

Details risks of severe injury due to explosive atmospheres and installation procedures.

Notes on Possible Personal Injury

Warns about risks of injury from moving valve parts during operation.

Notes on Possible Property Damage

Highlights risks of damage to the positioner from incorrect mounting or startup.

Markings on the Device

Nameplate

Description of the information found on the device's nameplate.

Article Code

Explains the structure and meaning of the product's article code.

Firmware Versions

Details the history and changes in firmware versions.

Design and Principle of Operation

Block Diagram

Illustrates the functional components and connections of the positioner.

Mounting Versions

Describes the different types of attachment methods for the positioner.

Additional Equipment

Details optional accessories and their functions.

Leakage Sensor

Explains the function and detection capabilities of the leakage sensor.

Binary Input

Describes the functionality and configuration of the binary input option.

Communication

Information on communication protocols and interfaces supported by the positioner.

Configuration using the TROVIS-VIEW Software

Guide on configuring the positioner using the dedicated software.

Device Overview and Operating Controls

Provides an overview of the device's physical layout and controls.

Accessories

Lists available accessories for general use and specific attachments.

Travel Tables

Provides data on actuator sizes, travel ranges, and lever/pin positions.

Technical Data

Comprehensive technical specifications of the positioner.

Dimensions in mm

Illustrates the physical dimensions of the positioner in various mounting configurations.

Fixing Levels according to VDI/VDE 3845 (September 2010)

Specifies fixing levels and dimensions for rotary actuators.

Measures for Preparation

Unpacking

Instructions for safely unpacking the positioner and its components.

Transporting

Guidelines for protecting the positioner during transportation.

Storage

Recommendations for proper storage to prevent damage.

Mounting and Start-up

Mounting Position

Details on the correct and incorrect mounting orientations for the positioner.

Lever and Pin Position

Instructions for setting the lever and follower pin for travel adjustment.

Direct Attachment

Specific mounting instructions for direct attachment to actuators.

Attachment according to IEC 60534-6

Procedure for mounting using NAMUR rib or rod-type yokes.

Attachment according to VDI/VDE 3847-1

Instructions for mounting the positioner using VDI/VDE 3847-1 standard.

Attachment according to VDI/VDE 3847-2

Steps for attaching the positioner to rotary actuators via VDI/VDE 3847-2.

Version for Single-Acting Actuator

Mounting procedures for single-acting actuators.

Version for Double-Acting Actuator

Mounting procedures when using a reversing amplifier for double-acting actuators.

Intermediate Plate for AA4 Interface

Information on using an intermediate plate for specific actuator interfaces.

Mounting a Solenoid Valve

Instructions for mounting a solenoid valve as an accessory.

Attachment to Type 3510 Micro-flow Valve

Procedure for attaching the positioner to a Type 3510 Micro-flow Valve.

Attachment to Rotary Actuators

General instructions for mounting the positioner to rotary actuators.

Heavy-duty version

Specific mounting instructions for heavy-duty rotary actuator versions.

Reversing Amplifier for Double-Acting Actuators

Details on mounting a reversing amplifier for double-acting actuators.

Reversing Amplifier (1079-1118 or 1079-1119)

Specific mounting instructions for alternative reversing amplifier models.

Pressure Gauge Attachment

Instructions for attaching pressure gauges to the pneumatic connections.

Attachment of External Position Sensor

Procedures for mounting an external position sensor.

Mounting the Position Sensor with Direct Attachment

Steps for mounting the position sensor directly onto the actuator.

Mounting the Position Sensor with Attachment according to IEC 60534-6

Instructions for mounting the sensor using IEC 60534-6 compliant attachment.

Mounting the Position Sensor to Type 3510 Micro-flow Valve

Procedure for mounting the position sensor on a Type 3510 Micro-flow Valve.

Mounting on Rotary Actuators

Steps for mounting the position sensor onto rotary actuators.

Mounting the Leakage Sensor

Instructions for installing the leakage sensor.

Retrofitting an Inductive Limit Switch

Guide for adding an inductive limit switch to the positioner.

Attaching Positioners with Stainless Steel Housings

Specific mounting requirements for positioners with stainless steel housings.

Air Purging Function for Single-Acting Actuators

Details on the air purging function for corrosion protection.

Pneumatic Connections

Information on connecting pneumatic lines to the positioner.

Connecting the Supply Air

Step-by-step instructions for connecting the main air supply.

Signal Pressure Gauges

Recommendations for monitoring supply and signal pressure.

Supply Pressure

Defines the required supply air pressure based on actuator type and fail-safe action.

Signal Pressure (Output)

Specifies the output signal pressure limits and software limitations.

Electrical Connections

Guidance on making safe and compliant electrical connections.

Connecting the Electrical Power

Instructions for connecting the mA signal and electrical power.

Switching Amplifier according to EN 60947-5-6

Information on connecting switching amplifiers for limit switch operation.

Establishing Communication

Steps to establish communication via HART® protocol or serial interface.

Operation

Rotary Pushbutton

Description of the rotary pushbutton for device operation.

AIR TO OPEN/AIR TO CLOSE Slide Switch

Explanation of the slide switch for controlling valve direction.

Volume Restriction Q

How to adjust air output capacity based on actuator size.

Readings

Explanation of icons and symbols displayed on the positioner.

Operating Modes

Details on automatic, manual, and fail-safe operating modes.

Bar Graph

Interpreting the bar graph for set point deviation or lever position.

Status Messages

Understanding status messages indicating errors or maintenance needs.

Enable Configuration

Process for enabling configuration of device parameters.

Serial Interface

Information on connecting and communicating via the serial interface.

HART® Communication

Details on establishing and managing HART® communication.

Locking HART® Communication

Procedure for enabling or disabling write access for HART® communication.

Locking On-site Operation

How to lock or unlock on-site operation via HART® communication.

Dynamic HART® Variables

Explanation of dynamic HART® variables and their assignment.

Operating the Positioner

General instructions for operating the positioner after installation.

Determining the Fail-Safe Position

Steps to define and set the valve's fail-safe position.

Adjusting the Volume Restriction Q

Procedure for adjusting volume restriction for optimal actuator performance.

Adapting the Display Direction

How to adjust the display orientation for readability.

Limiting the Signal Pressure

Instructions for limiting signal pressure to prevent valve damage.

Checking the Operating Range of the Positioner

Procedure to verify the mechanical attachment and proper functioning.

Initialize the Positioner

Detailed steps for initializing the positioner for optimal performance.

MAX – Initialization based on maximum range

Initialization mode for simple setup with clearly defined mechanical end positions.

NOM – Initialization based on nominal range

Initialization mode for accurate valve travel setup using calibrated sensor.

MAN – Initialization based on a manually selected range

Initialization mode for manually defining the operating range.

SUb – Substitute Calibration

Method for replacing a positioner with minimal plant disruption.

Zero calibration

Procedure to recalibrate the zero point for valve inconsistencies.

Adjusting Inductive Limit Switch

Guide on adjusting the inductive limit switch for position detection.

Reset to Default Settings

Function to reset all parameters to factory default settings.

Enabling and Selecting Parameters

Process for enabling and configuring various device parameters.

Operating Modes

Details on automatic and manual operating modes.

Fail-safe Position (SAFE)

Procedure to move the valve to its determined fail-safe position.

Servicing

Filters

Information on filters in pneumatic connections that can be removed and cleaned.

Supply Air Pressure Reducing Stations

Highlights the need to observe maintenance instructions for pressure reducing stations.

Firmware Update

Instructions for updating the positioner's firmware.

Updates Outside the Hazardous Area

Procedure for updating firmware when the device is outside a hazardous area.

Updates on Site

Conditions and permits required for performing updates on-site.

Preparation for Return Shipment

Steps to follow when returning defective positioners for repair.

Malfunctions

Maintenance Alarm

Indicates a functional fault preventing control task execution.

Maintenance Required

Signals a need for maintenance due to wear or demand.

Maintenance Demanded

Indicates a short-term maintenance need for continued operation.

Out of Specification

Highlights operation outside specified environmental conditions.

Confirming Error Message

Procedure to view and confirm error messages displayed on the positioner.

Emergency Action

Describes actions to take in case of valve or actuator failure.

Decommissioning and Removal

Decommissioning

Steps to safely decommission the positioner before removal.

Removing the Positioner

Instructions for disconnecting and removing the positioner from the valve.

Disposal

Guidelines for the proper disposal of the positioner and its components.

Appendix

After-sales Service

Contact information for support, service, and repair inquiries.

Certificates

Information on obtaining explosion-protection certificates and declarations of conformity.

Code List

Reference for all available codes, parameters, readings, and their descriptions.

Error Codes

List of error codes, their causes, status classifications, and recommended actions.

Selecting the Characteristic

Illustrates selectable valve characteristics for positioner configuration.

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