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S&C 6801M User Manual

S&C 6801M
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September 4, 2018
© S&C Electric Company 2007-2018, all rights reserved
Instruction Sheet 1045M-510
S&C 6801M Automatic Switch Operators
Reciprocating and Rotating Switch Operation
N OTICE
The latest 6801M Automatic Switch Operator instruction sheets are posted as PDF files at sandc.com/
en/support/product-literature/. 6801M software (all revisions) can be downloaded at sandc.com/
en/support/sc-customer-portal/. If requiring assistance, please contact sandc.com/en/support
/technical-support/ or call our 24/7 support center at (888) 762-1100.
Installation
Table of Contents
Section Page Section Page
Introduction
Qualified Persons .......................... 2
Read this Instruction Sheet ................... 2
Retain this Instruction Sheet. . . . . . . . . . . . . . . . . . . 2
Proper Application .......................... 2
Special Warranty Provisions ................... 2
Safety Information
Understanding Safety-Alert Messages ........... 4
Following Safety Instructions .................. 4
Replacement Instructions and Labels ........... 4
Safety Precautions ...........................5
Before Switch Operator Installation
Applicable Software ......................... 6
Pre-Installation Inspection and Setup. . . . . . . . . . . . 7
Installing the Rotating Switch Operator
Installation .................................11
Adding Ac Power ...........................19
Setting Switch Travel ........................19
Setting Travel Limits ........................ 22
Testing Switch Operation .................... 23
Putting the Switch into Local/Non-automatic
Service ................................ 24
Adjusting the Tap Position on the
Load Resistor ........................... 24
Installing the Reciprocating Switch Operator
Installing the Switch Operator and Connecting
the Wiring .............................. 26
Adding Ac Power .......................... 35
Setting Travel Limits ........................ 35
Testing Switch Operation .................... 36
Putting the Switch into Local/Non-automatic
Service ................................ 37
Installation and Connection Drawings
Rotating Switch Operator ......................38
Reciprocating Switch Operator .................40
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S&C 6801M Specifications

General IconGeneral
BrandS&C
Model6801M
CategorySwitch
LanguageEnglish

Summary

Introduction

Qualified Persons

Information on who is qualified to install, operate, and maintain the equipment.

Proper Application

Guidance on selecting equipment for specific applications and ratings.

Special Warranty Provisions

Details of the warranty offered for the equipment.

Instruction Sheet Guidance

Emphasizes reading the sheet before installation and retaining for reference.

Safety Information

Understanding Safety-Alert Messages

Explains the meaning of DANGER, WARNING, CAUTION, and NOTICE signals.

Support and Label Information

Guidance on obtaining assistance and replacement instruction sheets/labels.

Safety Precautions

Essential Safety Practices

Covers qualified persons, procedures, PPE, labels, and clearance.

Before Switch Operator Installation

Applicable Software and Compatibility

Specifies compatible software versions and checks for compatibility.

Pre-Installation Safety Warnings

Critical warnings about high voltage, qualified personnel, and utility standards.

Before Switch Operator Installation

Pre-Installation Inspection and Setup

Steps for inspecting and preparing the switch operator before installation.

Before Switch Operator Installation

Power Wiring and Battery Checks

Instructions for checking power wiring and battery status.

Before Switch Operator Installation

Battery Installation Procedure

Step-by-step guide for installing batteries using provided hardware.

Before Switch Operator Installation

Faceplate Testing and Software Setup

Testing faceplate functions and loading operator software.

Installing the Rotating Switch Operator

Installation Overview and Safety

General instructions for installation and pre-installation safety checks.

Installing the Rotating Switch Operator

Piercing Set Screw Installation

Detailed steps for correctly installing piercing set screws for secure connections.

Installing the Rotating Switch Operator

Pole Mounting Instructions

Instructions for mounting the switch operator onto the pole.

Installing the Rotating Switch Operator

Universal Joint and Piercing Set Screw Details

Explains universal joint gaps and piercing set screw placement.

Installing the Rotating Switch Operator

Set Screw Piercing Examples

Shows examples of set screw piercing and the last screw to tighten.

Installing the Rotating Switch Operator

Clamp and Enclosure Dimension Details

Details on the universal joint clamp and enclosure dimensions.

Installing the Rotating Switch Operator

Side View and Optional Shroud

Illustrates side view of enclosure and optional protective shroud.

Installing the Rotating Switch Operator

Grounding and AC Power Connection

Steps for grounding the enclosure and connecting AC power.

Installing the Rotating Switch Operator

Adding AC Power and Setting Travel Limits

Steps to add AC power and set travel limits.

Installing the Rotating Switch Operator

Decoupling Mechanism Operation

Steps to decouple the operator from the switch for manual operation.

Installing the Rotating Switch Operator

Padlocking Alignment for Rotating Operator

Diagram showing how to align holes for padlocking.

Installing the Rotating Switch Operator

Setting Travel Limits Procedure

Detailed steps to set the travel limits for the switch operator.

Installing the Rotating Switch Operator

Testing Switch Operation and Gap Standards

Steps to test operation, including gap checks per ANSI standards.

Installing the Rotating Switch Operator

Local Service and Load Resistor Adjustment

Steps for local service and adjusting the load resistor tap.

Installing the Rotating Switch Operator

Load Resistor Torque Settings

Table of resistor settings and corresponding torque values.

Installing the Reciprocating Switch Operator

Functional Description and Safety

Explains the reciprocating mechanism and safety precautions.

Installing the Reciprocating Switch Operator

Pole Mounting for Reciprocating Operator

Instructions for mounting the reciprocating operator on the pole.

Installing the Reciprocating Switch Operator

Mounting Bolt Installation Details

Steps for inserting and tightening mounting bolts for the operator.

Installing the Reciprocating Switch Operator

Operating Rod Guides and Fault-Close

Guidance on rod guides and maximizing fault-close capabilities.

Installing the Reciprocating Switch Operator

Grounding the Reciprocating Enclosure

Steps for grounding the reciprocating operator enclosure.

Installing the Reciprocating Switch Operator

Output Crank Yoke Attachment

Attaching the output crank yoke to the operating rod and output crank.

Installing the Reciprocating Switch Operator

Linkage Positioning and Manual Switch Closing

Steps for positioning linkage and closing the switch manually.

Installing the Reciprocating Switch Operator

Rod Length Adjustment and Tension Release

Adjusting rod length and releasing tension for decoupling.

Installing the Reciprocating Switch Operator

Local/Remote Switch and AC Power Input

Setting local/remote switch and connecting AC power.

Installing the Reciprocating Switch Operator

Adding AC Power and Setting Travel Limits (Reciprocating)

Steps to add AC power and set travel limits for the reciprocating operator.

Installing the Reciprocating Switch Operator

Testing Switch Operation (Reciprocating)

Steps to test the switch operation of the reciprocating operator.

Installing the Reciprocating Switch Operator

Local/Non-automatic Service (Reciprocating)

Releasing the switch for local, non-automatic operation.

Installation and Connection Drawings

Rotating Operator Wiring Diagram

Electrical schematic for the rotating switch operator.

Installation and Connection Drawings

Rotating Operator Wiring Table

Table detailing wiring connections for the rotating operator.

Installation and Connection Drawings

Reciprocating Operator Wiring Diagram

Electrical schematic for the reciprocating switch operator.

Installation and Connection Drawings

Reciprocating Operator Wiring Table

Table detailing wiring connections for the reciprocating operator.

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