Section 7: Replacement Procedures
Page 7-12
CG4 Series Service Manual
7.9 I-MARK/GAP SENSOR REPLACEMENT
The Gap sensor is of a transmit/ receive variety. The transmit and receive sensors are mounted separately on 
the left media guide.
The I-Mark/Gap sensor may need replacement if cleaning or adjustment of sensor sensitivity does not 
improve their functionality.
1. Remove the Bottom Housing Cover as explained in the 
earlier 
Section 7.3 Removal of the Bottom Housing cover.
2. Lift the Top Cover.
3. Press the Media guide slide lever to adjust the Media 
guides
 to the maximum width.
4. Remove the washer faced screw and then the Media guide 
gear
 that are holding the Media guides in placed.
5. Push the hook on the bottom right of the frame slightly in 
the direction of the arrow to remove the shaft. Push in the 
shaft of the Media guide from the right side of the printer 
and pull out from the left.
6. Lift up the left Media guide by tilting it as shown. Please be 
careful with the attached 
Sensor cable when removing the 
Media guide. 
7. With the Sensor cable attaching to the left Media guide, 
remove the 
screw (circled) securing the cover of the left 
Media guide
.
Notes:
• Avoid exert pulling force to the sensor cable while 
replacing the sensor boards.
• Insert the 
tab of the cover first when assemble the 
cover back to the left media guide.