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SATO CL408 User Manual

SATO CL408
249 pages
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PN9001035Rev.E
®
CL Series
Thermal Transfer Printers
Operator and Technical
Reference Manual for
CL408, CL412, CL608VA &
CL612VA

Table of Contents

Other manuals for SATO CL408

Questions and Answers:

SATO CL408 Specifications

General IconGeneral
Print Resolution203 dpi
Print MethodThermal Transfer / Direct Thermal
Supported Barcode TypesCode 39, Code 128, UPC-A, UPC-E, EAN-8, EAN-13, Interleaved 2 of 5, Codabar, PDF417
Operating Temperature41°F to 104°F (5°C to 40°C)
Print Speed4 ips (101.6 mm/sec)

Summary

Preface

Section 1. Printer Overview

Discusses printer specifications and optional features.

Section 2. Installation and Configuration

Provides instructions for unpacking, setup, label/ribbon loading, and panel configuration.

Section 3. Cleaning and Maintenance

Contains instructions on how to clean and maintain the printer.

Appendices

Appendix A: Command Code Quick Reference

Provides a quick reference for command codes used in the manual.

Appendix B: Bar Code Specifications

Lists and describes various bar code symbologies supported by the printer.

Appendix C: Custom Characters and Graphics

Explains how to create and use custom characters and graphics.

Section 1. Printer Overview

General Printer Specifications

Lists general specifications for the CL Series printers.

Character Fonts

Details the various fonts available for printing on the CL Series printers.

Bar Codes

Covers the bar code symbologies and features supported by the printers.

Section 2. Installation and Configuration

UNPACKING AND PARTS IDENTIFICATION

Guides the user through unpacking the printer and identifying its parts.

SETTING UP THE PRINTER

Provides considerations for locating and setting up the printer in its application environment.

LOADING LABELS, TAGS AND RIBBON

CL608 and CL612

Instructions for loading labels or tags into the CL608 and CL612 printers.

LOADING THE RIBBON

Instructions for loading the ribbon into the printer.

LABEL SENSOR ADJUSTMENTS

CL608 and CL612

Details how to adjust the gap and eye-mark sensors for CL608 and CL612 models.

CL408 and CL412

Details how to adjust the gap and eye-mark sensors for CL408 and CL412 models.

OPERATOR PANEL

CL608 and CL612

Describes the operator panel components and their functions for CL608 and CL612 printers.

CL408 and CL412

Describes the operator panel components and their functions for CL408 and CL412 printers.

REAR PANEL

CL608 and CL612

Details the rear panel connectors and switches for CL608 and CL612 printers.

CL408 and CL412

Details the rear panel connectors and switches for CL408 and CL412 printers.

SWITCHES AND SENSORS

CL608 and CL612

Identifies and explains the switches and sensors on CL608 and CL612 printers.

CL408 and CL412

Identifies and explains the switches and sensors on CL408 and CL412 printers.

PRINTER DIP SWITCH CONFIGURATION

ALL MODELS

Explains the function and configuration of DIP switches for all CL Series printer models.

Default Settings

Switch Selections

Describes the default operating configuration based on DIP switch selections.

Software Default Settings

Explains how to reset and the resulting configuration of software default settings.

Power On

Normal/User Mode

Describes the printer's display and operation in Normal/User Mode after power-on.

Advanced Mode Settings and Adjustments

Procedure for entering and navigating Advanced Mode for printer settings.

Print Test Labels

Details how to print test labels for verifying changes made in Advanced Mode.

User Mode

Print Darkness Setting

Explains how to adjust print darkness using the operator panel.

Print Speed Adjustment

Details how to adjust print speed using the operator panel or command code.

Pitch Offset and Direction

Describes how to adjust label pitch and offset using the PITCH potentiometer.

Advanced Mode Setup

Zero Slash Setting

Determines if a zero is printed with or without a slash.

Auto Online Setting

Sets the printer's power-up mode (ON LINE or OFF LINE).

Vertical Offset Setting

Adjusts the vertical print position relative to the label's leading edge.

Horizontal Offset and Direction

Sensor Threshold Level

Describes sensor threshold adjustment.

Calendar Set

Advanced Mode Counters

HEAD: Head Counter

Describes accessing and clearing the Head Counter.

DSP: Dispense Counter

Describes accessing and clearing the Dispense Counter.

CUT: Cutter Counter

Describes accessing and clearing the Cutter Counter.

LIFE: Life Counter

Describes accessing and clearing the Life Counter.

User Test Print

Print Size

Describes selecting label size for test printing when "SMALL" is chosen.

POTENTIOMETER ADJUSTMENTS

PITCH

Describes adjusting the PITCH potentiometer for print position.

OFFSET

Describes adjusting the OFFSET potentiometer for feed offset.

DISPLAY

Describes adjusting the LCD contrast with a potentiometer.

SENSOR THRESHOLD

Describes adjusting the Label Taken Sensor threshold.

HEX DUMP DIAGNOSTIC LABELS

Print Buffer Hex Dump

Explains how to examine the printer's print buffer contents using Hex Dump mode.

Receive Buffer Hex Dump

Explains how to examine data received by the printer using Hex Dump mode.

SECTION 3. CLEANING AND MAINTENANCE

INTRODUCTION

Introduces the section on user maintenance for CL Series printers.

PROCEDURES CL608 AND CL612

Covers maintenance procedures specific to CL608 and CL612 printers.

ADJUSTING THE PRINT QUALITY

Details methods for adjusting print quality, including darkness and speed.

Darkness (Print)

Print Speed

CLEANING THE PRINT HEAD, PLATEN AND ROLLERS

CL608 and CL612

Provides instructions for cleaning the print head, platen, and rollers on CL608/CL612.

Cleaning the Print Head

Cleaning the Platen and Rollers

REPLACING THE PRINT HEAD

CL608 and CL612

Instructions for replacing the print head on CL608 and CL612 printers.

CLEANING THE SENSORS

CL608 and CL612

Instructions for cleaning the label sensors on CL608 and CL612 printers.

REPLACING THE FUSE

CL608 and CL612

Instructions for replacing the fuse on CL608 and CL612 printers.

PROCEDURES CL408 and CL412

ADJUSTING THE PRINT QUALITY

Details methods for adjusting print quality on CL408 and CL412 printers.

Darkness (Print)

Explains the darkness adjustment for print quality on CL408/CL412.

Print Speed

CLEANING THE PRINT HEAD AND PLATEN

CL408 and CL412

Provides instructions for cleaning the print head and platen on CL408/CL412.

Cleaning the Print Head

Cleaning the Platen

REPLACING THE PRINT HEAD

CL408 and CL412

Instructions for replacing the print head on CL408 and CL412 printers.

CLEANING THE SENSORS

CL408 and CL412

Instructions for cleaning the label sensors on CL408 and CL412 printers.

REPLACING THE FUSE

CL408 and CL412

Instructions for replacing the fuse on CL408 and CL412 printers.

SECTION 4. PROGRAMMING

INTRODUCTION

Introduces the section on commands for SATO CL Series printers.

THE SATO CL PROGRAMMING LANGUAGE

Explains the syntax and structure of the SATO CL programming language.

SELECTING PROTOCOL CONTROL CODES

THE PRINT AREA

COMMAND DEFAULT SETTINGS

NOTES

Provides notes regarding command default settings and their behavior.

COMMAND CODES

Bar Codes

Command Structure

Details the command structure for printing various bar codes.

Character Set

Lists the character set for bar code printing.

Density Table

Provides density tables for various printer models and bar code ratios.

Example

Shows an example of a command string for printing a bar code.

Bar Codes, Expansion

Command Structure

Details the command structure for expanding bar code size.

Special Notes

Provides special notes related to bar code expansion.

Bar Codes, Variable Ratio

Command Structure

Details the command structure for printing bar codes with variable ratios.

Special Notes

Provides special notes regarding variable ratio bar codes.

Base Reference Point

Command Structure

Details the command structure for setting the base reference point.

Special Notes

Provides special notes on using the Base Reference Point command.

Characters, Custom-Designed

Command Structure

Details commands for storing and recalling custom characters.

Printer Input

Shows example printer input for custom character commands.

Special Notes

Provides special notes on using custom characters.

Character Expansion

Command Structure

Details the command structure for expanding characters.

Special Notes

Provides special notes on character expansion.

Character, Fixed Spacing

Command Structure

Details the command structure for fixed character spacing.

Special Notes

Provides special notes on fixed character spacing.

Character Pitch

Command Structure

Details the command structure for setting character pitch.

Special Notes

Provides special notes on character pitch.

Character, Proportional Spacing

Command Structure

Details the command structure for proportional character spacing.

Special Notes

Provides special notes on proportional spacing.

Clear Print Job(s) & Memory

Command Structure

Details the command structure for clearing print jobs and memory.

Special Note

Provides a special note on clearing printer memory.

Continuous Forms Printing

Command Structure

Explains that there is no specific command for continuous forms printing.

Copy Image Area

Command Structure

Details the command structure for copying image areas.

Special Notes

Provides special notes on copying image areas.

Cutter Command

Command Structure

Details the command structure for controlling the printer's cutter.

Special Notes

Provides special notes on using the cutter command.

Fonts U, S, M, OA, OB, XU, XS & XM

Command Structure

Details the command structure for using various fonts.

Special Notes

Provides special notes on using these fonts.

Font, Vector

Command Structure

Details the command structure for specifying the vector font.

Printer Output

Shows the printer output for vector font usage.

Special Notes

Provides special notes on using the vector font.

Fonts WB, WL, XB & XL

Command Structure

Details the command structure for using auto-smoothing fonts WB, WL, XB, XL.

Special Notes

Provides special notes on using these auto-smoothing fonts.

Form Feed

Command Structure

Details the command structure for feeding a blank label or tag.

Form Overlay, Recall

Command Structure

Details the command structure for recalling a stored form overlay image.

Special Notes

Provides special notes on recalling form overlays.

Form Overlay, Store

Command Structure

Details the command structure for storing a label image in form overlay memory.

Special Notes

Provides special notes on storing form overlays.

Graphics, Custom

Command Structure

Details the command structure for creating and printing custom graphics.

Printer Input

Shows example printer input for custom graphics.

Special Notes

Provides special notes on custom graphics.

Graphics, PCX

Command Structure

Details the command structure for printing graphics using PCX files.

Printer Input

Shows example printer input for PCX graphics.

Special Notes

Provides special notes on PCX graphics.

Job ID Store

Command Structure

Details the command structure for adding an identification number to a job.

Special Notes

Provides special notes on job ID storage.

Journal Print

Command Structure

Details the command structure for printing text line by line.

Special Notes

Provides special notes on journal printing.

Lines and Boxes

Command Structure

Details the command structure for printing lines and boxes.

Special Notes

Provides special notes on printing lines and boxes.

Line Feed

Command Structure

Details the command structure for printing multiple lines with specified spacing.

Special Notes

Provides special notes on line feed.

Mirror Image

Command Structure

Details the command structure for printing data in mirror image.

Special Notes

Provides special notes on mirror image printing.

Off-Line

Command Structure

Details the command structure to set the printer to an off-line state.

Special Notes

Provides special notes on the Off-Line command.

Postnet

Command Structure

Details the command structure for printing Postnet bar codes.

Notes

Provides notes regarding Postnet bar codes.

Print Darkness

Command Structure

Details the command structure for specifying print darkness.

Special Notes

Provides special notes on print darkness settings.

Print Length, Expanded

Command Structure

Details the command structure for expanding print length.

Special Notes

Provides special notes on expanded print length.

Print Position

Command Structure

Details the command structure for specifying horizontal and vertical print position.

Special Notes

Provides special notes on print position commands.

Print Quantity

Command Structure

Details the command structure for specifying the number of labels to print.

Special Notes

Provides special notes on print quantity commands.

Print Speed

Command Structure

Details the command structure for specifying print speed.

Special Notes

Provides special notes on print speed settings.

Repeat Label

Command Structure

Details the command structure for printing a duplicate of the last label.

Special Notes

Provides special notes on repeating labels.

Replace Data (Partial Edit)

Command Structure

Details the command structure for replacing a specified area of a label with new data.

Special Notes

Provides special notes on partial data replacement.

Reverse Image

Command Structure

Details the command structure for reversing an image area.

Special Notes

Provides special notes on reverse image printing.

Rotate, Fixed Base Reference Point

Command Structure

Details the command structure for rotating print with a fixed base reference point.

Special Notes

Provides special notes on rotating with a fixed base reference point.

Rotate, Moving Base Reference Point

Command Structure

Details the command structure for rotating print and moving the base reference point.

Special Notes

Provides special notes on rotating with a moving base reference point.

Sequential Numbering

Command Structure

Details the command structure for sequential numbering of fields.

Special Notes

Provides special notes on sequential numbering.

Start/Stop Label

Command Structure

Details the start and stop commands for print jobs.

Calendar Option Commands

Calendar Increment

Command Structure

Details the command structure for adding values to the printer's date/time.

Special Notes

Provides special notes on calendar increment functionality.

Calendar Print

Command Structure

Details the command structure for printing date and time from the printer's internal clock.

Special Notes

Provides special notes on calendar printing functionality.

Calendar Set

Special Notes

Provides special notes on setting the printer's calendar.

Memory Card Option Commands

Memory Card Function

Clear Card Memory

Details commands for clearing memory card contents.

Expand Memory Area

Details commands to expand memory using a memory card.

Memory Card Function

Fonts, TrueType Recall

Details commands to recall TrueType fonts from memory card.

Fonts, TrueType Store

Details commands to store TrueType fonts onto memory card.

Memory Card Function

Format/Field Recall

Details commands to recall stored format fields from memory card.

Format/Field Store

Details commands to store format fields to memory card.

Memory Card Function

Graphics, Custom Recall

Details commands to recall custom graphics from memory card.

Graphics, Custom Store

Details commands to store custom graphics to memory card.

Memory Card Function

Graphics, PCX Recall

Details commands to recall PCX graphics files from memory card.

Graphics, PCX Store

Details commands to store PCX graphics files onto memory card.

Memory Card Function

Initialize

Details commands to initialize the memory card.

Slot Select

Details commands to select memory card slot.

Memory Card Function

Status

Details commands to print memory card status.

Custom Protocol Command Codes

Download

Details the procedure for downloading custom protocol command codes.

RESET

Details the procedure for resetting custom protocol command codes.

DOWNLOAD PROCEDURE

Outlines the steps for downloading a custom protocol command code set.

Two-Dimensional Symbols

Two-Dimensional Bar Codes

Data Matrix, Data Format

Specifies the format for a Data Matrix two-dimensional bar code.

Sequential Numbering

Prints sequential numbered Data Matrix symbols.

Print Data

Prints Data Matrix bar code image using specified data.

Two-Dimensional Bar Codes

Maxicode

Prints Maxicode two-dimensional bar code images.

Two-Dimensional Bar Codes

PDF417

Prints PDF417 two-dimensional bar code images.

SECTION 5. INTERFACE SPECIFICATIONS

INTRODUCTION

Introduces section on interface specifications for CL Series printers.

Interface Types

Covers different interface types for printer communication.

THE RECEIVE BUFFER

Explains the printer's receive buffer configurations.

RS232C SERIAL INTERFACE

GENERAL SPECIFICATIONS

Details general specifications for the RS232C serial interface.

ELECTRICAL SPECIFICATIONS

Details electrical specifications for the RS232C serial interface.

PIN ASSIGNMENTS

Lists pin assignments for the RS232C interface signals.

READY/BUSY FLOW CONTROL

Cable Requirements

Data Streams

Explains data stream construction for RS232C flow control.

X-On/X-Off FLOW CONTROL

Details X-On/X-Off flow control for serial interface.

BI-DIRECTIONAL COMMUNICATIONS

Cable Requirements

Provides cable requirements for bi-directional communication.

Status Response

Status Byte Definition, Bi-Com Protocol

CENTRONICS PARALLEL INTERFACE

ELECTRICAL SPECIFICATIONS

Details electrical specifications for the Centronics Parallel Interface.

DATA STREAMS

Explains data streams for the Centronics Parallel Interface.

Centronics Parallel Interface Pin Assignments

Lists pin assignments for the Centronics Parallel Interface.

ACCESSORY (EXT) CONNECTOR

PIN ASSIGNMENTS

Details pin assignments for the accessory (EXT) connector.

EXTERNAL OUTPUT SIGNAL TYPES

SECTION 6. TROUBLESHOOTING

Initial Checklist

Provides an initial checklist for troubleshooting printer issues.

USING THE CENTRONICS (PARALLEL) INTERFACE

Guides troubleshooting for Centronics parallel interface issues.

USING THE RS232C (SERIAL) INTERFACE

ERROR SIGNALS

CL608 and CL612

Lists error signals, messages, and clearing procedures for CL608/CL612.

CL408 and CL412

Lists error signals, messages, and clearing procedures for CL408/CL412.

APPENDIX A. COMMAND CODE QUICK REFERENCE

INSTRUCTION DESCRIPTION PAGE

Provides a quick reference for command codes and their pages.

Bar Codes

Command Structure

Details the command structure for printing various bar codes.

Character Set

Lists the character set for bar code printing.

Density Table

Provides density tables for various printer models and bar code ratios.

Example

Shows an example of a command string for printing a bar code.

Codabar

Command Structure

Details the command structure for Codabar bar codes.

Density Table

Provides density tables for Codabar bar codes.

Notes

Provides notes regarding Codabar bar codes.

Matrix Two of Five

Command Structure

Details the command structure for Matrix Two of Five bar codes.

Notes

Provides notes regarding Matrix Two of Five bar codes.

UCC-128

Command Structure

Details the command structure for UCC-128 bar codes.

Notes

Provides notes regarding UCC-128 bar codes.

Data Matrix

Data Format

Specifies the format for a Data Matrix two-dimensional bar code.

Sequential Numbering

Prints sequential numbered Data Matrix symbols.

Print Data

Prints Data Matrix bar code image using specified data.

APPENDIX C. CUSTOM CHARACTERS AND GRAPHICS

CUSTOM-DESIGNED CHARACTER EXAMPLE

Demonstrates designing and printing a custom character in a matrix.

CUSTOM GRAPHICS EXAMPLE

APPENDIX D. OPTIONAL ACCESSORIES

INTRODUCTION

Introduces the CL Series optional features.

LABEL REWINDER

Instructions for installing and using the label rewinder.

Removing and Unwinding the Roll

Instructions for removing and unwinding the label roll from the rewinder.

LABEL CUTTER

ALL MODELS

Details the label cutter mechanism and its setup.

Operator Setup

Step-by-step instructions for setting up the label cutter.

General Operation

Explains the general operation of the label cutter.

LABEL DISPENSE OPTION

CL608 and CL612

Instructions for setting up the label dispense option on CL608/CL612.

Operator Setup

Step-by-step instructions for setting up the label dispense option.

LABEL DISPENSE OPTION

CL408 and CL412

Instructions for setting up the label dispense option on CL408/CL412.

Operator Setup

Step-by-step instructions for setting up the label dispense option.

PCMCIA MEMORY CARDS

CL608 and CL612

Details PCMCIA memory card specifications and installation for CL608/CL612.

Installation

Instructions for installing the memory card option.

Error Handling

Describes memory card error conditions and remedies.

PCMCIA MEMORY CARDS

CL408 and CL412

Details PCMCIA memory card specifications and installation for CL408/CL412.

Installation

Instructions for installing the memory card option.

Error Handling

Describes memory card error conditions and remedies.

CALENDAR

ALL MODELS

Explains the Calendar Option functionality for all models.

INTERFACE CARD

ALL MODELS

Instructions for replacing an interface card.

APPENDIX E. CUSTOM PROTOCOL COMMAND CODES

DESCRIPTION

Describes custom protocol command codes for CL Series printers.

DOWNLOAD COMMAND STRUCTURE

Details the structure of commands for downloading custom protocol codes.

RESET

DOWNLOAD PROCEDURE

APPENDIX F: LABEL WIZARD SUPPORT

ABOUT LABEL WIZARD

Provides an overview of the Label Wizard software.

PRINTERS SUPPORTED

Lists the SATO printers supported by Label Wizard.

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