SATO CL412e User Manual

PN 9001074 Preliminary
C L S eries “ e”
T hermal T rans fer P rinters
Operator and Technical
Reference Manual for
CL408e, CL412e, CL608e &
CL612e

SATO CL412e Specifications

General

Print Resolution	203 dpi
Print Width	4.1 inches
Print Method	Thermal Transfer / Direct Thermal
Operating Temperature	41°F to 104°F (5°C to 40°C)
Media Thickness	0.0025" to 0.0100"
Power Supply	AC 100V to 240V, 50/60 Hz
Humidity	30 - 80% RH non-condensing
Storage Temperature	-4°F to 140°F (-20°C to 60°C)

Summary

Preface

SECTION 1. PRINTER OVERVIEW

General Printer Specifications

Key technical specifications and capabilities of the SATO CL Series "e" printers.

Character Fonts

Details on the various resident and downloadable fonts available for label printing.

Bar Codes

Information on supported barcode symbologies and their parameters.

Physical Specifications

Dimensions, weight, power requirements, and environmental operating conditions.

Optional Accessories

Overview of available optional hardware modules and their functions.

SECTION 2. INSTALLATION AND CONFIGURATION

Unpacking and Parts Identification

Steps for safely unpacking the printer and identifying all included components.

Setting Up the Printer

Guidance on locating and preparing the printer for operation and connection.

Loading Labels and Ribbon

Procedures for correctly loading label media and thermal transfer ribbons.

Operator Panel Overview

Explanation of the printer's front panel controls, indicators, and LCD display.

Printer Configuration

Details on using DIP switches and software for printer operational setup.

SECTION 3. CONFIGURATION

Printer DIP Switch Configuration

Explains the function and settings of printer DIP switches for various modes.

Default Settings

Describes how to reset printer settings to factory defaults and their initial configuration.

Potentiometer Adjustments

Guidance on fine-tuning print quality using front panel potentiometers.

LCD Panel Configuration Modes

Overview of the nine modes accessible via the LCD panel for printer setup.

Card and Service Modes

Procedures for managing expanded memory cards and accessing printer service modes.

SECTION 4. CLEANING AND MAINTENANCE

Adjusting Print Quality

Methods for optimizing print output through darkness and speed adjustments.

Cleaning Printer Components

Instructions for cleaning the print head, platens, rollers, and sensors.

Replacing Printer Components

Procedures for user-replaceable parts like the print head and fuse.

SECTION 5. PROGRAMMING

The SATO CL Programming Language

Introduction to the command structure and syntax used for printer programming.

Bar Code Commands

Details on commands for generating various 1D barcode symbologies.

Graphics and Font Commands

Commands for custom characters, fonts, graphics import, and image manipulation.

Expanded Memory Commands

Instructions for managing fonts, graphics, and formats in expanded memory.

Custom Protocol Command Codes

Information on defining and downloading custom communication protocols.

SECTION 6. INTERFACE SPECIFICATIONS

Interface Types

Overview of available connection interfaces: Parallel, Serial, USB, LAN.

IEEE1284 Parallel Interface

Detailed specifications for the high-speed bi-directional parallel interface.

RS232C Serial Interface

Specifications and pin assignments for the serial communication interface.

Universal Serial Bus (USB) Interface

Details on connecting the printer via USB, including driver requirements.

Bi-Directional Communications

Explanation of protocols like ENQ/ACK/NAK for printer status communication.

SECTION 7. TROUBLESHOOTING

Initial Checklist

Essential preliminary checks to perform before advanced troubleshooting.

Parallel Interface Troubleshooting

Common issues and solutions related to the IEEE1284 parallel connection.

Serial Interface Troubleshooting

Steps to resolve problems with RS232 serial communication.

Network Interface Troubleshooting

Guidance for resolving issues with LAN and USB connections.

Error Signals

Interpretation of LED indicators, LCD messages, and audible beeps for errors.

APPENDIX A: COMMAND CODE QUICK REFERENCE

Start/Stop Label Commands

Commands defining the start (<ESC>A) and end (<ESC>Z) of a print job.

Bar Code Commands

Quick reference for commands used to generate various 1D barcode types.

Print Control Commands

Commands for print quantity, speed, darkness, and position adjustments.

Expanded Memory Commands

Quick reference for managing fonts, graphics, and formats in expanded memory.

APPENDIX B: BAR CODE SPECIFICATIONS

Bar Code Symbologies Overview

List of supported 1D barcode types with brief descriptions.

Codabar Specifications

Details on Codabar command structure, character set, and density.

Code 39 Specifications

Details on Code 39 command structure, character set, and density.

UPC-A/EAN-13 Specifications

Details on UPC-A/EAN-13 command structure and check digit calculation.

Data Matrix Specifications

Information on Data Matrix format, sequential numbering, and print data commands.

APPENDIX C: CUSTOM CHARACTERS AND GRAPHICS

Custom-Designed Character Example

Step-by-step guide to designing and storing custom characters using bit maps.

Custom Graphics Example

Example demonstrating the creation and printing of custom graphics using grids.

PCX Graphics Example

Procedure for transmitting and printing PCX image files to the printer.

APPENDIX D: OPTIONAL ACCESSORIES

Label Rewinder Installation

Instructions for installing and operating the external label rewinder unit.

Label Cutter Setup and Operation

Guide to installing and configuring the internal label cutter mechanism.

Label Dispense Option Setup

Steps for installing and configuring the label dispense option for single-label output.

PCMCIA Memory Cards

Information on PCMCIA memory card usage, installation, and error handling.

Internal Flash ROM Memory Expansion

Details on the factory-installed option for expanding internal flash memory.

Calendar Option

Information on the Calendar Option for date and time maintenance.

Plug-In Interface Modules Installation

Procedure for replacing the printer's user-changeable interface modules.

APPENDIX E. CUSTOM PROTOCOL COMMAND CODES

Download Command Structure

Defines the format for downloading custom protocol command code sets.

Reset Protocol Command Codes

Procedure to restore default or alternate protocol command codes.

Download Procedure

Steps for downloading a custom set of protocol command codes to the printer.