Sauer 41013675 - Table of Contents

Table of contents
1 General................................................................................................ 5
1.1 Foreword........................................................................... 5
1.2 Target group...................................................................... 5
2 Sauer-Service..................................................................................... 7
3 Preparing for maintenance................................................................ 9
3.1 Installation conditions....................................................... 9
3.2 Requirements for maintenance work................................ 9
3.3 Ordering spare parts....................................................... 10
3.4 Basic activities................................................................ 11
3.5 Draining and refilling cooling water................................. 13
4 Maintenance..................................................................................... 17
4.1 Maintenance schedule.................................................... 17
4.1.1 Changing the oil and cleaning the oil strainer................. 19
4.1.2 Replacing air filter inserts............................................... 22
4.1.3 Checking the valves of compression stages 1 and 2...... 24
4.1.4 Replacing the valves for compression stages 1 and 2... 29
4.1.5 Replacing the valves for compression stages 3 and 4... 30
4.1.6 Replacing the piston rings, gudgeon pins and gudgeon
pin bearings.................................................................... 33
4.1.7 Servicing the solenoid drain valve compression
stage 1............................................................................ 43
4.1.8 Servicing the solenoid drain valve compression
stage 2............................................................................ 45
4.1.9 Servicing pneumatic drain valves................................... 47
4.1.10 Servicing the cooling water solenoid valve..................... 49
4.1.11 Cleaning the cooler inserts............................................. 52
4.1.12 Replacing the sacrificial zinc anode................................ 55
4.1.13 Replacing the bursting discs........................................... 57
4.1.14 Checking the safety valves............................................. 59
5 Preservation..................................................................................... 61
5.1 Preservation for decommissioning of longer than
12 weeks......................................................................... 61
5.2 Commissioning after storage.......................................... 63
6 Index.................................................................................................. 65
TABLE OF CONTENTS
WP5000 Basic WA 41013675 en GB 20190916 | 3