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SciCan statim 5000 G4 Service Manual
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S
TA
T
IM
5000/5000S/5000 G4
CASSETTE AUTOCLA
VE
™
Service Manual
STAT
IM
5000 Service Manual 96-106775 Rev 5.0. Copyright 2012 SciCan Ltd. All rights reserved.
2
Table of Contents
Default Chapter
2
Table of Contents
2
STAT IM 5000 / 5000S / 5000 G4 Service Manual
3
About this Service Guide
5
Safety Compliance
5
1 Identifying Statim 5000 Units
7
Identifying Software Versions
7
Identifying Controller Board Types
9
Identifying Steam Generator Types
10
2 Tools, Maintenance Schedules, Procedures and Testing
13
Tools
13
The Control Box
15
Calibration Cassettes and Reference Meters
16
Calibration Cassettes
16
Reference Meters
17
Annual Service Requirements
31
Routine Maintenance Schedule and Procedures
34
Draining the Reservoir
35
Cleaning the Cassette
35
Cleaning the Water Reservoir Filter
36
Cleaning the Water Reservoir
36
Filters on the Statim 2000/2000S
36
Bacteria Retentive Filter
37
Compressor Filter
37
Filters on the Statim 5000/5000S
37
Compressor Filter
38
Replacing the Cassette Seal
39
Cleaning the Cover
40
Shipping the Unit
40
Upgrading the Firmware on Statim G4 Units
41
Using the Statim G4 Remote Access Function
42
Electrical Safety Testing
44
Dielectric Strength Test (Hi-Pot)
44
Protective Bonding Impedance Test (Ground Continuity)
44
Water Conductivity Testing
45
3 Diagnostics and Troubleshooting Cycle Faults
47
Basic Mechanical Diagnostics
47
Using Software as a Diagnostic Tool
47
For Units with 2.X/5.X, 6.X Controllers
47
For Units with 7.X Controllers (with Service Menu)
48
(Rev. 7 Controller Board)
48
Troubleshooting Cycle Faults
65
For Revision 3.X and 4.X Controllers
66
Cycle Fault Numbers and Descriptions
67
Cycle Fault Numbers and Descriptions on Units with Revision 2.X/5.X/6.X and 7.X Type Controller Boards
67
4 Statim 5000 Calibration
81
Calibration Procedure 2: for Rev. 2.X or 5.X Boards, Software R1.XX or R2.XX
81
Calibration Procedure 3: for Rev. 6.X Board
85
Software Rev. 4.XX and 5.XX
85
Calibration Procedure 4: for Rev. 7.X Board, Software Rev. 6.XX
89
Calibration Procedure 8: for Non-S G4 Units with Rev. 7.X Board, Software Rev. 7.XX, SL 00R1.XX
93
5 Statim 5000S Calibration
99
Calibration Procedure 5: for Rev. 2.X or 5.X Boards,Software R1.XX and R2.XX
99
Calibration Procedure 6: for Rev 6.X Boards
104
Software R4.XX and R5.XX
104
Calibration Procedure 7: for Rev 7.X Boards
109
Software R6.XX
109
Calibration Procedure 9: for S-Class G4 Units with Rev. 7.X Board,Software Rev. 7.XX, SL 00R1.XX
114
6 Cover Assembly
119
For STATIM 5000 Classic
119
Removing the Cover
119
Reinstalling the Cover
121
Removing and Replacing the Armature Gasket
122
Removing and Replacing the Fascia
122
Removing and Replacing the Membrane Keypad
123
Removing and Replacing the LCD
125
For STATIM 5000 G4
127
Removing the Cover
127
Reinstalling the Cover
127
Removing and Replacing the Armature Gasket
130
Removing and Replacing the LCD Overlay
131
Removing and Replacing the LCD Touchscreen
132
Removing and Replacing the Fascia
134
7 Electrical and Electronic Components
137
Controller Board
137
Identifying the Controller Board Type
137
Removing the Controller Board Assembly
139
Replacing/Refitting the Controller Board Assembly
142
Controller Board Fuse Values
144
STAT IM 5000 G4 Electronics
145
Removing and Replacing the STAT IM 5000 G4 LCD Controller Board
145
Removing and Replacing the STAT IM 5000 G4 USB Port
147
Removing and Replacing the STAT IM 5000 G4 Speaker
147
Removing and Replacing the STAT IM 5000 G4 Ethernet Port
148
Microprocessor
149
Processor Types
149
Removing the Microprocessor
150
Replacing/Refitting the Microprocessor
151
Microswitch
152
Removing the Microswitch
152
Replacing the Microswitch
153
Adjusting the Microswitch
153
Mains Components
154
Removing a Detachable Power Cord
155
Replacing/Refitting a Detachable Power Cord
155
Power (On/Off) Switch
156
Removing the Power Switch
156
Replacing/Refitting the A.C. Power Switch
157
Receptacle / Line Filter
158
Removing the Receptacle / Line Filter
158
Replacing/Refitting the Receptacle / Line Filter
158
LCD DC Power Source for STAT IM 5000 G4
159
Removing and Replacing the STAT IM 5000 G4
159
LCD DC Power Source
159
8 Pumps, Reservoir and Compressor
161
Water Pumps
161
Identifying Pump Types
161
Testing Pump Flow
162
Water Pump Recovery Repair Procedure
164
Performing Filter Maintenance
164
Performing Internal Pump Filter Maintenance
165
Performing Water Reservoir Filter Maintenance
167
Performing Inline Filter Maintenance
168
Performing Pump Tube Replacement
168
Removing the Fluid-O-Tech Pump Assembly
171
Testing the Fluid-O-Tech Pump Diode
172
Reinstalling the Fluid-O-Tech Pump Assembly
173
Removing the Scican or Ulka Pump Assembly
174
Reinstalling the Scican or Ulka Pump Assembly
175
Priming Statim 5000/5000S Pumps
175
Reservoir and Water Sensors
176
Removing the Reservoir
176
Reinstalling the Reservoir
177
Troubleshooting
179
Compressor
185
Identifying Compressors
185
Removing the Medo Compressor
186
Reinstalling the Medo Compressor
186
Removing the Thomas Compressor
188
Reinstalling the Thomas Compressor
188
Upgrading a Unit with a Thomas Compressor to a Medo Compressor
190
9 Solenoid Valve and Pressure Transducer
193
Solenoid Valve
193
Inspecting and Repairing the Type B Solenoid Valve
193
Removing the Solenoid Valve
196
Refitting the Solenoid Valve
196
Pressure Transducer
197
Identifying and Checking the Pressure Transducer
197
Removing the Pressure Transducer
201
Reinstalling the Pressure Transducer
202
Removing the Pressure Interface Board
203
Reinstalling the Pressure Interface Board
203
Pressure Interface Board Battery
205
10 Armature, Isoplate, and Probe Bracket and Chamber Thermocouple
207
Armature and Isoplate
207
Removing Armature and Isoplate
207
Reinstalling Armature and Isoplate
209
Removing the Isoplate from the Armature-Isoplate
210
Replacing and Reassembling the Isoplate into the Armature
211
Probe Bracket and Chamber Thermocouple
212
Removing the Probe Bracket and Chamber Thermocouple
212
Replacing and Reinstalling the Probe Bracket and Chamber Thermocouple
215
Aligning the Probe Bracket and Chamber Thermocouple
218
11 Steam Generator, Check Valve, Thermal Fuse and Pressure Relief Valve
221
Steam Generators
221
Replacing 1St Generation and Stainless Steel Steam Generators (Matrix)
222
Removing the Aluminum Steam Generator
223
Reinstalling the Aluminum Steam Generator
224
Removing the Stainless Steel Steam Generator
226
Reinstalling the Stainless Steel Steam Generator
227
Check Valves
229
Testing the Check Valve
229
Removing and Replacing the Check Valve
230
Steam Generator Thermal Fuses
232
Removing the Thermal Fuse on the Aluminum Steam Generator
233
Replacing the Thermal Fuse on the Aluminum Steam Generator
235
Removing and Replacing the Thermal Fuse on the Stainless Steel Steam Generator
236
Pressure Relief Valve
236
Checking the Pressure Relief Valve
237
Removing and Replacing the Pressure Relief Valve
237
12 Printer and Data Logger
241
Printer
242
Removing and Replacing the Printer Module
242
Positioning the Ferrite Core
242
Removing and Replacing the Printer Interface Board
242
Printer Interface Board - Important Notes
243
Removing and Replacing the Battery
244
Adjusting Print Quality
244
Removing the Printer Assembly
245
Replacing the Printer
246
Installing Thermal Paper into the Statprinter
247
Removing Paper Jams
248
Recommended Printers
249
Installing the External Printer
250
Data Logger
251
Installing the Scican Data Logger
251
Data Logger Troubleshooting
254
Data Logger Specifications
255
13 Installation
257
Environmental Considerations
257
Unit Placement
258
Connecting the Waste Bottle
258
Filling the Statim Reservoir
259
Priming the Statim Pump
259
Powering up and Setting up the Unit
259
Setting the Time and Date
260
Language Selection
260
Assigning Unit Identifier Number
260
Setting/Editing Serial Number
261
Setting Air Drying Time
262
Connecting STAT IM G4 to a Network
263
Setting up the G4 Web Portal
264
Preparing Unit for Use
269
Shipping the Unit
269
Unit Installation Checklist
269
14 Statim Operational Diagram
271
Other manuals for SciCan statim 5000 G4
Operator's Manual
63 pages
Setting Up And Using
56 pages
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SciCan statim 5000 G4 Specifications
General
Type
Autoclave
Model
Statim 5000 G4
Brand
SciCan
Warranty
1 year
Data Logging
Yes
Power Requirements
120V, 60Hz, 15A
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