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SciCan Statim 5000 - Service Manual

SciCan Statim 5000
271 pages
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STAT
IM
5000/5000S/5000 G4
CASSETTE AUTOCLAVE
Service Manual
STAT
IM
5000 Service Manual 96-106775 Rev 5.0. Copyright 2012 SciCan Ltd. All rights reserved.

Table of Contents

Other manuals for SciCan Statim 5000

Questions and Answers

Summary

About this Service Guide

Safety Compliance

Details safety criteria for servicing STATIM units according to international standards and regulations.

1. Identifying STATIM 5000 Units

Identifying Software Versions

Explains how to identify a unit's software version by checking the LCD readout on power-up.

Identifying Controller Board Types

Details how to identify three different types of controller boards based on PCB revision.

Identifying Steam Generator Types

Describes three types of steam generators encountered in STATIM 5000/5000S/5000 G4 units.

2. Tools, Maintenance Schedules, Procedures and Testing

Tools

Lists STATIM specific items, generic reference devices, and electrical safety test devices required for servicing.

Routine Maintenance Schedule and Procedures

Provides daily, weekly, and 6-month maintenance guidelines to keep the STATIM in good order.

Draining the Reservoir

Instructions for draining the reservoir to prevent water damage and reduce contaminant accumulation.

Cleaning the Cassette

Recommendations for cleaning the STATIM cassette interior for proper functioning and instrument drying.

Filters on the STATIM 5000;5000 S;5000 G4

Details procedures for changing the bacteria-retentive and compressor filters on STATIM 5000/5000S/5000 G4 units.

Replacing the Cassette Seal

Procedure for changing the STATIM cassette seal every 500 cycles or six months for optimal performance.

Electrical safety testing

Details dielectric strength and protective bonding impedance tests required after servicing or cover removal.

Water Conductivity Testing

Explains how to test water conductivity using distilled water with low dissolved solids.

3. Troubleshooting Cycle Faults

Diagnostics and Troubleshooting

Guidance on understanding problems and what to do when a STATIM unit fails to function correctly.

Basic mechanical diagnostics

Functional checks recommended when the immediate cause of a problem is unknown or a cycle fault is unavailable.

Using software as a diagnostic tool

Describes how to gather information for diagnosis using unit software, varying by unit type and controller.

Cycle Fault Numbers and descriptions on units with revision 3.x and 4.x type controller boards

Lists cycle fault numbers, descriptions, and probable causes for specific controller board revisions.

Cycle Fault Numbers and descriptions on units with revision 2.x;5.x;6.x and 7.x type controller boards

Lists cycle fault numbers, descriptions, and probable causes for units with revision 2.x/5.x/6.x and 7.x controller boards.

4. STATIM 5000 Calibration

Calibration Procedure 2: for Rev 2.x or 5.x Boards, Software R1.xx or R2.xx

Procedure for calibrating STATIM 2000/5000 non S units with revision 2.x or 5.x controller boards.

Calibration Procedure 3: for Rev. 6.x Board, Software Rev. 4.xx and 5.xx

Procedure for calibrating STATIM 2000/5000 non S units with revision 6.x controller boards.

Calibration Procedure 4: for Rev. 7.x Board, Software Rev. 6.xx

Procedure for calibrating STATIM 2000/5000 non S units with revision 7.x controller boards.

Calibration Procedure 8: for non-S G4 units with Rev. 7.x Board, Software Rev. 7.xx, SL 00 R1.xx

Procedure for calibrating STATIM 2000/5000 G4 non S units with revision 7.x controller boards.

5. STATIM 5000 S Calibration

Calibration Procedure 5: for Rev 2.x or 5.x Boards, Software R1.xx and R2.xx

Procedure for calibrating S-class STATIM 5000 units with revision 2.x or 5.x controller boards.

Calibration Procedure 6: for Rev 6.x Boards, Software R4.xx and R5.xx

Procedure for calibrating S-class STATIM 5000 units with revision 6.x controller boards.

Calibration Procedure 7: for Rev 7.x Boards, Software R6.xx

Procedure for calibrating S-class STATIM 5000 units with revision 7.x controller boards.

Calibration Procedure 9: for S-class G4 Units with Rev. 7.x Board, Software Rev. 7.xx, SL 00 R1.xx

Procedure for calibrating S-class STATIM 5000 G4 units with revision 7.x controller boards.

6. Cover Assembly

For STATIM 5000 Classic

Instructions for removing and reinstalling the cover for the STATIM 5000 Classic model.

For STATIM 5000 G4

Instructions for removing and reinstalling the cover for the STATIM 5000 G4 model.

Removing and Replacing the Armature Gasket

Procedure for removing and replacing the armature gasket on the fascia.

Removing and Replacing the Fascia

Procedure for removing and replacing the fascia, including the printer module if present.

Removing and Replacing the Membrane Keypad (LCD overlay)

Steps to remove and replace the membrane keypad and LCD overlay from the fascia.

Removing and Replacing the LCD

Procedure for removing and replacing the LCD assembly from the fascia.

Removing and Replacing the STATIM 5000 G4 Armature Gasket

Steps to remove and replace the armature gasket on the STATIM 5000 G4 fascia.

Removing and Replacing the STATIM 5000 G4 LCD Overlay

Procedure for removing and replacing the LCD overlay on the STATIM 5000 G4 fascia.

Removing and Replacing the STATIM 5000 G4 Colour LCD Touchscreen

Instructions for removing and replacing the colour LCD touchscreen assembly.

Removing and Replacing the STATIM 5000 G4 Fascia

Steps to remove and replace the fascia on the STATIM 5000 G4.

7. Electrical and Electronic Components

Controller Board

Information on identifying different types of controller boards, including typical features.

Replacing;Refitting the Controller Board Assembly

Steps to replace or refit the controller board assembly, including connector and wire management.

STATIM 5000 G4 Electronics

Procedures for removing and replacing the LCD controller board and associated components.

Microprocessor

Details on processor types and their configurations on different controller boards.

Removing the Microprocessor (and Pre-Programmed EEPROM where fitted)

Guidelines for removing the microprocessor and EEPROM devices, emphasizing ESD precautions.

Replacing;refitting the Microprocessor (and Pre-Programmed EEPROM where fitted)

Instructions for replacing or retrofitting the microprocessor and EEPROM, noting alignment.

Microswitch

Explains the function of the microswitch and symptoms of failure.

Replacing the Microswitch

Procedure for replacing and refitting the microswitch, including testing and adjustment.

Mains Components

Covers power cords, power switch, receptacle, and line filter components.

Power (on;off) Switch

Instructions for removing and replacing the unit's power switch.

Receptacle; Line Filter

Procedures for removing and replacing the mains input receptacle and line filter.

LCD DC Power Source for STATIM 5000 G4

Steps for removing and replacing the LCD DC power source assembly.

8. Water Pumps, Reservoir, and Compressor

Water Pumps

Identifies three types of water pumps used in STATIM units and notes on interchangeability.

Testing pump flow (for all types)

Procedure to test water pump flow using a pump tester and specific parameters.

Performing Filter Maintenance

Details early and later filter configurations and maintenance for STATIM pumps.

Performing internal pump filter maintenance

Steps for performing filter maintenance on internal pump filters, including disassembly.

Performing inline filter maintenance

Instructions for replacing the in-line filter, which should be done every 2000 cycles or two years.

Performing Pump Tube Replacement

Guidance on replacing pump tubes to correct water delivery issues if filters are clean.

Removing the Fluid-O-Tech Pump Assembly

Step-by-step instructions for removing the Fluid-O-Tech pump assembly.

Testing the Fluid-O-Tech Pump Diode

Procedure for testing the pump diode using a multimeter.

Reinstalling the Fluid-O-Tech Pump Assembly

Instructions for reinstalling the Fluid-O-Tech pump assembly after removal.

Removing the SciCan or Ulka Pump Assembly

Procedure for removing the SciCan or Ulka pump assembly.

Reinstalling the SciCan Pump Assembly

Steps for reinstalling the SciCan pump assembly, including electrical safety tests.

Priming STATIM 5000; 5000 S Pumps

Steps to prime the STATIM pump after installation or maintenance.

Reservoir and Water Sensors

Describes reservoir configurations and water sensor types found in STATIM units.

Troubleshooting reservoirs with water quality sensor only

Diagnosing problems related to the water quality sensor, including conductivity issues.

Modifying the conductivity set up in the service menu

Steps to modify conductivity settings in the service menu, especially for upgraded reservoirs.

Removing and replacing the float sensor

Procedure for removing and replacing the float sensor in the reservoir.

Compressor

Identifies two types of compressors (MEDO and THOMAS) used in STATIM units.

Removing and Reinstalling the Medo compressor

Detailed instructions for removing and reinstalling the MEDO compressor.

Removing and Reinstalling the Thomas Compressor

Procedures for removing and reinstalling the THOMAS (or SciCan) compressor.

Upgrading a unit with a Thomas Compressor to a Medo Compressor

Instructions for modifying the chassis to accommodate a MEDO compressor.

9. Solenoid Valve and Pressure Transducer

Solenoid Valve

Describes two types of solenoid valves and procedures for inspecting and repairing Type B valves.

Removing the Solenoid Valve

Steps to remove the solenoid valve assembly from the unit.

Refitting the Solenoid Valve

Instructions for refitting the solenoid valve assembly, including tube connections.

Pressure Transducer

Information on pressure transducers, their types, and identification methods.

Identifying and checking the Pressure Transducer

How to identify and check the function of the pressure transducer.

Checking output voltage on pressure transducer

Procedure to check the output voltage of the pressure transducer against standard readings.

Checking the Transducer

Steps to check the transducer's function by comparing readings and ensuring proper setup.

Removing the Pressure Transducer

Procedure for removing the pressure transducer from the unit.

Reinstalling the Pressure Transducer

Instructions for reinstalling the pressure transducer, including recalibration.

Removing the Pressure Interface Board

Steps for removing the pressure interface board, applicable to specific controller board revisions.

Reinstalling the Pressure Interface Board

Procedure for reinstalling the pressure interface board.

Removing and Replacing the Battery

Steps for removing and replacing the real-time clock battery on the pressure interface board or main PCB.

10. Armature, Isoplate, and Probe Bracket and Chamber Thermocouple

Armature and Isoplate

Information on replacement armatures and isoplates, and how to remove them.

Removing the Armature and Isoplate

Step-by-step instructions for removing the armature and isoplate assembly.

Reinstalling the armature and isoplate

Procedure for reinstalling the armature and isoplate, including bracket alignment.

Removing the isoplate from the armature-isoplate

Instructions for removing the isoplate from the armature.

Replacing and reassembling the isoplate into the armature

Steps for installing a replacement isoplate into the armature.

Probe Bracket and Chamber Thermocouple

Information on the probe bracket and chamber thermocouple subassembly, noting it's a critical component.

Removing the probe bracket and chamber thermocouple subassembly

Procedure for removing the probe bracket and chamber thermocouple subassembly.

Aligning the probe bracket and chamber thermocouple

Critical steps for aligning the probe bracket and chamber thermocouple for correct unit function.

11. Steam Generator, Check Valve, Thermal Fuse and Pressure Relief Valve

Steam Generator

Describes four types of steam generators encountered during STATIM servicing.

Replacing 1 st generation and stainless steel steam generators

Information on upgrading older steam generators to the Alex type with kit references.

Removing the Stainless Steel Steam Generator

Steps for removing the stainless steel steam generator.

Reinstalling the Stainless Steel Steam Generator

Instructions for reinstalling the stainless steel steam generator, noting bracket configurations.

Check Valves

Explains the function of the check valve and recommends annual replacement.

Testing the Check Valve

Describes two methods for checking the check valve's functionality.

Removing and Replacing the Steam Generator Check Valve

Procedure for removing and replacing the steam generator check valve.

Steam Generator Thermal Fuses

Describes four types of thermal fuse configurations for steam generators.

Removing the Thermal Fuse on the Aluminium Steam Generator (for all models)

Procedure for removing thermal fuses from aluminium steam generators.

Replacing the Thermal Fuse on the Aluminium Steam Generator (for all models)

Instructions for replacing thermal fuses on aluminium steam generators.

Pressure Relief Valve (PRV)

Details two types of pressure relief valves fitted to STATIM units and their specifications.

Checking the Pressure Relief Valve

Procedure for checking the PRV's functionality under running conditions.

Removing and Replacing the Pressure Relief Valve

Steps for removing and replacing the PRV, emphasizing safety precautions.

12. Printer and Data Logger

Printer and Data Logger

Overview of unit variants and data recording devices, including printer and data logger compatibility.

Printer

Information on internal printers, including removal, replacement, and positioning the ferrite core.

Removing and Replacing the Printer Module (where fitted)

Steps for removing and replacing the printer module assembly.

Positioning the Ferrite Core

Guidance on correctly positioning the ferrite core on the printer module cable.

Removing and Replacing the Printer Interface Board (module removed from fascia)

Procedure for removing and replacing the printer interface board.

Printer Interface Board - Important Notes

Important notes regarding printer interface board versions and jumper settings.

Adjusting Print Quality

How to adjust the print contrast potentiometer for optimal print quality.

Removing and Replacing the Battery

Procedure for replacing the printer's real-time clock battery if it fails to save date/time.

Removing the Printer Assembly

Steps to remove the printer assembly from the printer module.

Replacing the Printer

Instructions for replacing the printer assembly into the module housing.

Installing Thermal Paper into the Printer

Guide for installing thermal paper into the printer, including proper feed direction.

Removing Paper Jams

Steps for resolving paper jams, including partial disassembly if needed.

External Serial Printers (for use on Rev. 7.x controller boards ONLY)

Information on compatible external serial printers and required cables.

Recommended Printers for Statims with Revision 7 Controller Boards

Lists tested and recommended printers for STATIM 5000 units with Rev. 7 boards.

Installing the external printer on your Statim unit

Steps for setting up the STATIM unit to recognize and use an external printer.

Data Logger (for use on Rev. 7.x controller boards ONLY)

Information on the data logger, its capabilities, and installation for Rev. 7.x controller boards.

Installing the SciCan Data Logger

Steps for installing the SciCan Data Logger, including setting up the STATIM unit.

Data Logger Troubleshooting

Troubleshooting common display messages and issues encountered with the Data Logger.

Transferring data from the USB drive or SD card

Procedure for transferring data from the MSD to a computer.

Data Logger Specifications

Lists specifications for the Data Logger, including connection types and compatible MSDs.

13. Installation

Environmental Considerations

Factors affecting STATIM performance, including temperature, humidity, spacing, venting, work surface, and environment.

Unit Placement

Ensures the unit is placed on a stable surface with the level indicator balanced.

Connecting the Waste Bottle

Instructions for connecting the waste bottle for collecting wastewater.

Filling the Statim Reservoir

Guidelines for filling the reservoir with steam-processed distilled water.

Priming the Statim Pump

Steps to prime the STATIM pump after installation or maintenance.

Powering up and setting up the unit

Initial steps for powering up and setting up the unit after installation.

Setting the Time and Date

Procedures for setting the time and date on STATIM G4 and Classic models.

Language Selection

Steps to change the displayed language on the STATIM LCD screen.

Assigning Unit Identifier Number

Procedure for assigning a unique identifier number to STATIM units.

Setting;Editing Serial Number

Instructions for setting or editing the unit's serial number on Rev. 7 controller boards.

Setting Air Drying Time

Procedure for setting the air drying time on STATIM Classic and G4 models.

Connecting STATIM 5000 G4 to a Network

Steps to connect the STATIM G4 to a network via Ethernet or wireless bridge.

Setting up the web portal

Instructions for setting up the STATIM's web portal, including CONTACTS and LAN pages.

Setting up email

Steps to configure email addresses for notifications and downloads.

Setting up email NOTIFICATIONS

How to set up email notifications for operating information and cycle faults.

Setting the TIME zone and Internet synchronization

Procedure for setting the time zone and enabling automatic Internet time synchronization.

Setting the PASSWORD

Instructions for setting a new user name and password to secure configurations.

Setting up a BACKUP

Steps to back up configurable changes and contact information to an office computer.

Using TESTS

How to run network connectivity tests to confirm proper setup.

Preparing Unit for Use

Final steps before first use, including running cycles and cleaning.

Shipping the Unit

Instructions for draining the reservoir and preparing the unit for shipment.

Unit installation checklist

A checklist to ensure all installation steps are completed correctly.

14. STATIM Operational Diagram

SciCan Statim 5000 Specifications

General IconGeneral
TypeAutoclave
ModelStatim 5000
ManufacturerSciCan
Water Reservoir Capacity1.5 liters
Power Supply50/60Hz
Cycle OptionsUnwrapped, Wrapped

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