SciCan Statim 5000 - Default Chapter; Table of Contents

Page 1
STAT IM 2000/2000S Service Guide
96-106775 Rev 5.0
STAT IM 5000 / 5000S / 5000 G4 Service Manual
Table of Contents
Table of Contents
STATIM 5000/5000S/5000 G4 Service Guide
About this Service Guide ....................................................... 5
Safety compliance ........................................................... 5
1.Identifying STATim 5000 Units .......................................... 7
Identifying software versions ........................................... 7
Identifying controller board types ................................... 9
Identifying steam generator types ................................. 10
2. Tools, Maintenance Schedules,
Procedures and Testing .................................................. 13
Tools .............................................................................. 13
The control box ............................................................. 15
Calibration cassettes and reference meters................... 16
Calibration cassettes .............................................. 16
Reference meters .................................................... 17
Annual service requirements ......................................... 31
Routine maintenance schedule and procedures ........... 34
Draining the reservoir .............................................. 35
Cleaning the cassette ............................................. 35
Cleaning the water reservoir filter ........................... 36
Cleaning the water reservoir ................................... 36
Filters on the STATim 2000/2000S ......................... 36
Bacteria retentive filter ............................................ 37
Compressor filter .................................................... 37
Filters on the STATim 5000/5000S ............................... 37
Bacteria-retentive filter ............................................ 37
Compressor filter .................................................... 38
Replacing the cassette seal .......................................... 39
Cleaning the cover ........................................................ 40
Shipping the unit ........................................................... 40
Upgrading the firmware on STATim G4 units ............... 41
Using the STATim G4 remote access function ............. 42
Electrical safety testing ................................................. 44
Dielectric strength test (hi-pot) ................................ 44
Protective bonding impedance test
(ground continuity) .................................................. 44
Water conductivity testing ............................................. 45
3. Diagnostics and Troubleshooting Cycle Faults ............ 47
Basic mechanical diagnostics ....................................... 47
Using software as a diagnostic tool .............................. 47
For units with 2.x/5.x, 6.x controllers ............................ 47
For units with 7.x controllers (with service menu) .......... 48
Using the service menu on the STATim G4
(Rev. 7 controller board) ................................................ 64
Troubleshooting cycle faults ......................................... 65
Cycle Fault Numbers and descriptions
for revision 3.x and 4.x controllers ................................ 66
Cycle Fault Numbers and descriptions on units
with revision 2.x/5.x/6.x and 7.x type controller
boards (1.xx/2.xx/4.xx/5.xx and 6.xx software .............. 67
4. STATim 5000 Calibration ................................................ 81
Calibration procedure 2: for Rev. 2.x or 5.x boards,
software R1.xx or R2.xx ................................................ 81
Calibration procedure 3: for Rev. 6.X board,
software Rev. 4.xx and 5.xx .......................................... 85
Calibration procedure 4: for Rev. 7.x board,
software Rev. 6.xx ......................................................... 89
Calibration Procedure 8: for non-S G4 units with
Rev. 7.x Board, Software Rev. 7.xx, SL 00R1.xx .......... 93
5. STATim 5000S Calibration .............................................. 99
Calibration procedure 5: for Rev. 2.x or 5.x
boards,software R1.xx and R2.xx ................................. 99
Calibration procedure 6: for Rev. 6.x boards,
software R4.xx and R5.xx ........................................... 104
Calibration procedure 7: for Rev. 7.x boards,
software R6.xx ............................................................. 109
Calibration Procedure 9: for S-class G4 Units with
Rev. 7.x Board,Software Rev. 7.xx, SL 00R1.xx ......... 114
6. Cover Assembly ............................................................. 119
For STAT
IM 5000 Classic
Removing the cover .................................................... 119
Reinstalling the cover .................................................. 121
Removing and replacing the armature gasket ............ 122
Removing and replacing the fascia ............................. 122
Removing and replacing the membrane keypad ........ 123
Removing and replacing the LCD ............................... 125
For STAT
IM 5000 G4
Removing the cover .................................................... 127
Reinstalling the cover .................................................. 127
Removing and replacing the armature gasket ............ 130
Removing and replacing the LCD overlay .................... 131
Removing and replacing the LCD touchscreen ........... 132
Removing and replacing the fascia ............................. 134