SciCan STATCLAVE G4 - Service Manual

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STATCLAVE G4 Service Manual
1. UNIT OVERVIEW ............................................................................................................................................ 4
Introduction ...................................................................................................................................................... 4
Principles of operation ...................................................................................................................................... 4
Steps in a typical cycle ................................................................................................................................... 4
Diagram of key systems and components ........................................................................................................ 5
Front and back of the unit................................................................................................................................. 7
Top of the unit – inside reservoirs .................................................................................................................... 8
Specifications .................................................................................................................................................... 9
Safety devices .................................................................................................................................................... 9
Water supply ................................................................................................................................................... 10
Safety information .......................................................................................................................................... 10
Safe operation ................................................................................................................................................. 11
Safe servicing................................................................................................................................................... 11
Tools and hardware ........................................................................................................................................ 12
Shipping instructions ....................................................................................................................................... 13
2. LOCATION AND INSTALLATION ................................................................................................................... 15
Unboxing, connecting and lifting the unit into position ................................................................................. 15
Checking package contents ............................................................................................................................. 17
Positioning a unit ............................................................................................................................................ 18
Unit dimensions and operating environment ................................................................................................. 18
Electrical connections and power ................................................................................................................... 19
Connecting the exhaust tubes ........................................................................................................................ 19
Direct to drain connection (recommended) ............................................................................................... 20
Connecting to a waste bottle ...................................................................................................................... 21
Connecting to the Internet ............................................................................................................................. 22
Connecting to a wired network................................................................................................................... 22
Connecting to a wireless network ............................................................................................................... 22
Connecting to an external water supply ......................................................................................................... 24
Connecting a Vista Pure Specialized Water Filtration System .................................................................... 24

Summary

1. UNIT OVERVIEW

Principles of operation

Explanation of how the STATCLAVE G4 steam sterilizer functions, including its air removal system.

Specifications and Safety

Safety devices

Description of built-in safety mechanisms such as overheat thermostats and pressure relief valves.

Safe operation

Guidelines for safe operation of the STATCLAVE G4 for both operators and service technicians.

2. LOCATION AND INSTALLATION

Electrical connections and power

Details on how to safely connect the STATCLAVE G4 to a power source.

Cycle Operation and Information Retrieval

Adjusting unit settings

Unit Configuration and Maintenance

Using the service menu

4. MAINTENANCE

Preventative scheduled maintenance

Daily, weekly, and monthly preventative maintenance schedules for the unit.

Routine Cleaning Procedures

Cleaning, Filters, and Annual Service

Annual service recommendations

Calibration Procedure

Warnings and Precautions

Critical warnings and precautions for performing calibration and servicing tasks.

Equipment and Calibration Steps

Required equipment and detailed step-by-step instructions for calibrating the unit.

5. DIAGNOSTICS AND TROUBLESHOOTING

Using the Device Screen

Leak Detection Procedures

Methods for performing positive pressure tests to identify leaks in the system.

Troubleshooting by Symptom

Table of common problems, possible causes, and solutions for operator issues.

Troubleshooting Errors and Complaints

Guidance for resolving specific loading errors, operator complaints, and cycle faults.

Cycle Fault List

Faults CF 4-25

List of cycle faults, possible causes, and phases of the cycle for errors CF 4 through CF 25.

Faults CF 28-70

List of cycle faults, possible causes, and phases of the cycle for errors CF 28 through CF 70.

Faults CF 73-98

List of cycle faults, possible causes, and phases of the cycle for errors CF 73 through CF 98.

SciCan STATCLAVE G4 Specifications

General

Operating Temperature	5°C to 40°C
Type	Tabletop autoclave
Weight	Approx. 45 kg
Sterilization Temperature Range	121°C - 134°C
Warranty	2 years