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SciCan Statim 2000 - Service Manual

SciCan Statim 2000
275 pages
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STAT
IM
2000/2000S/2000 G4
CASSETTE AUTOCLAVE
Service Manual
STAT
IM
2000 Service Manual 96-108639 Rev 3.0. Copyright 2012 SciCan Ltd. All rights reserved.

Table of Contents

Other manuals for SciCan Statim 2000

Questions and Answers

Summary

Tools, Maintenance Schedules, Procedures and Testing

Tools

List of STATIM specific and generic tools required for servicing the unit.

Annual Service Requirements

Schedule and parts required for annual servicing of STATIM 2000/5000/G4 units.

Routine Maintenance Schedule and Procedures

Guidelines for daily, weekly, and semi-annual maintenance to keep STATIM in good order.

Electrical Safety Testing

Procedures for dielectric strength test (Hi-Pot) and protective bonding impedance test.

Diagnostics and Troubleshooting Cycle Faults

Basic Mechanical Diagnostics

Functional checks recommended when the cause of a problem is unknown or a cycle fault is unavailable.

Using Software as a Diagnostic Tool

Guidance on using unit software and service menus for diagnosis and information gathering.

Troubleshooting Cycle Faults

Explanation of different types of cycle fault formats and their descriptions.

STATIM 2000 Calibration

Calibration Procedure 1: for Rev 3.x or 4.x Boards

Step-by-step guide for calibrating STATIM 2000 non S units with Rev 3.x or 4.x controller boards.

Calibration Procedure 2: for Rev 2.x or 5.x Boards, Software R1.xx or R2.xx

Calibration procedure for STATIM 2000/5000 non S units with Rev 2.x/5.x boards and R1.xx/R2.xx software.

Calibration Procedure 3: for Rev. 6.x Board, Software Rev. 4.xx and 5.xx

Calibration procedure for STATIM 2000/5000 non S units with Rev 6.x boards and R4.xx/R5.xx software.

Calibration Procedure 4: for Rev. 7.x Board, Software Rev. 6.xx

Calibration procedure for STATIM 2000/5000 non S units with Rev 7.x boards and R6.xx software.

Calibration Procedure 8: for non-S G4 units with Rev. 7.x Board, Software Rev. 7.xx, SL 00 R1.xx

Calibration procedure for STATIM 2000/5000 G4 non S units with Rev 7.x boards and R7.xx/SL00R1.xx software.

STATIM 2000 S Calibration

Calibration Procedure 5: for Rev 2.x or 5.x Boards, Software R1.xx and R2.xx

Calibration procedure for S-class STATIM 2000 units with Rev 2.x/5.x boards and R1.xx/R2.xx software.

Calibration Procedure 6: for Rev 6.x Boards, Software R4.xx and R5.xx

Calibration procedure for S-class STATIM 2000 units with Rev 6.x boards and R4.xx/R5.xx software.

Calibration Procedure 7: for Rev 7.x Boards, Software R6.xx

Calibration procedure for S-class STATIM 2000 units with Rev 7.x boards and R6.xx software.

Calibration Procedure 9: for S-class G4 Units with Rev. 7.x Board, Software Rev. 7.xx, SL 00 R1.xx

Calibration procedure for S-class STATIM G4 units with Rev 7.x boards and R7.xx/SL00R1.xx software.

Electrical and Electronic Components

Controller Board

Information on identifying and working with STATIM controller boards.

Removing the Controller Board Assembly

Step-by-step instructions for removing the controller board assembly from STATIM units.

Water Pumps, Reservoir, and Compressor

Water Pumps

Identifies the three types of pumps used in STATIM units and notes on interchangeability.

Testing Pump Flow

Procedure to test water pump flow for all STATIM unit types.

Performing Filter Maintenance

Details on filter maintenance for STATIM 2000/2000S units, including internal and in-line filters.

Performing Internal Pump Filter Maintenance

Steps to perform maintenance on internal filters located within the pump assembly.

Performing Pump Tube Replacement

Guide to replacing pump tubes to ensure correct water delivery for sterilization cycles.

Checking the Conductivity Sensor

Steps to check the conductivity sensor's functionality and diagnose problems.

Troubleshooting “WATER QUALITY NOT ACCEPTABLE” Message

Steps to resolve the "WATER QUALITY NOT ACCEPTABLE" message, potentially due to EMI.

Solenoid Valve and Pressure Transducer

Solenoid Valve

Information on the two types of solenoid valves used in STATIM units.

Inspecting and Repairing the Type B Solenoid Valve

Steps to inspect and repair the Type B solenoid valve assembly.

Pressure Transducer

Information about pressure transducers used in STATIM S models.

Identifying and Checking the Pressure Transducer

Methods for identifying and checking the pressure transducer types and their output.

Checking the Transducer

Procedure for checking the transducer's functionality and diagnosing faults.

Armature, Isoplate, and Probe Bracket and Chamber Thermocouple

Aligning the Probe Bracket and Chamber Thermocouple Subassembly

Guide to aligning the probe bracket and chamber thermocouple using a jig or manually.

Printer and Data Logger

Data Logger Troubleshooting

Steps to troubleshoot common issues with the Data Logger, like MSD detection errors.

Installation

Filling the STATIM Reservoir

Procedure for filling the reservoir with steam-process distilled water.

Priming the STATIM Pump

Steps to prime the STATIM pump before initial use or after servicing.

Preparing Unit for Use

Final steps before initial use, including running cycles and cleaning the cassette.

Testing the Unit

Steps for powering up and running tests on the installed STATIM unit.

SciCan Statim 2000 Specifications

General IconGeneral
Water ConsumptionApproximately 60 ml per cycle
Warranty1 year
Sterilization Temperature135°C (275°F)
Sterilization Time3.5 minutes
Sterilization MethodSteam

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