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STAT
IM
2000/2000S Service Guide
96-108639 Rev 3.0
STAT
IM
2000 / 2000S / 2000 G4 Service Manual
Table of Contents
Table of Contents
About this Service Guide ....................................................... 5
Safety compliance ........................................................... 5
1.Identifying STATIM 2000 Units .......................................... 7
Identifying software versions ........................................... 7
Identifying controller board types ................................... 9
Identifying steam generator types ................................. 10
2. Tools, Maintenance Schedules,
Procedures and Testing .................................................. 13
Tools .............................................................................. 13
The control box ............................................................. 15
Calibration cassettes and reference meters................... 16
Calibration cassettes .............................................. 16
Reference meters .................................................... 17
Annual service requirements ......................................... 31
Routine maintenance schedule and procedures ........... 34
Draining the reservoir .............................................. 35
Cleaning the cassette ............................................. 35
Cleaning the water reservoir filter ........................... 36
Cleaning the water reservoir ................................... 36
Filters on the STATIM 2000/2000S ............................... 36
Bacteria retentive filter ............................................ 37
Compressor filter .................................................... 37
Filters on the STATIM 5000/5000S ............................... 37
Bacteria-retentive filter ............................................ 37
Compressor filter .................................................... 38
Replacing the cassette seal .......................................... 39
Cleaning the cover ........................................................ 40
Shipping the unit ........................................................... 40
Upgrading the firmware on STATIM G4 units ............... 41
Using the STATIM G4 remote access function ............. 42
Electrical safety testing ................................................. 44
Dielectric strength test (hi-pot) ................................ 44
Protective bonding impedance test
(ground continuity) .................................................. 44
Water conductivity testing ............................................. 45
3. Diagnostics and Troubleshooting Cycle Faults ............ 47
Basic mechanical diagnostics ....................................... 47
Using software as a diagnostic tool .............................. 47
For units with 2.x/5.x, 6.x controllers ............................ 47
For units with 7.x controllers (with service menu) .......... 48
Using the service menu on the STATIM G4
(Rev. 7 controller board) ................................................ 64
Troubleshooting cycle faults ......................................... 65
Cycle Fault Numbers and descriptions
for revision 3.x and 4.x controllers ................................ 66
Cycle Fault Numbers and descriptions on units
with revision 2.x/5.x/6.x and 7.x type controller
boards (1.xx/2.xx/4.xx/5.xx and 6.xx software .............. 67
4. STATIM 2000 Calibration ................................................ 81
Calibration procedure 1: for Rev. 3.x or 4.x boards ...... 81
Calibration procedure 2: for Rev. 2.x or 5.x boards,
software R1.xx or R2.xx ................................................ 85
Calibration procedure 3: for Rev. 6.X board,
software Rev. 4.xx and 5.xx .......................................... 89
Calibration procedure 4: for Rev. 7.x board,
software Rev. 6.xx ......................................................... 93
Calibration Procedure 8: for non-S G4 units with
Rev. 7.x Board, Software Rev. 7.xx, SL 00R1.xx .......... 97
5. STATIM 2000S Calibration ............................................ 103
Calibration procedure 5: for Rev. 2.x or 5.x
boards,software R1.xx and R2.xx ............................... 103
Calibration procedure 6: for Rev. 6.x boards,
software R4.xx and R5.xx ........................................... 108
Calibration procedure 7: for Rev. 7.x boards,
software R6.xx ............................................................. 113
Calibration Procedure 9: for S-class G4 Units with
Rev. 7.x Board,Software Rev. 7.xx, SL 00R1.xx ......... 118
6. Cover Assembly ............................................................. 123
For STAT
IM
2000 Classic
Removing the cover .................................................... 123
Reinstalling the cover .................................................. 125
Removing and replacing the armature gasket ............ 126
Removing and replacing the fascia ............................. 126
Removing and replacing the membrane keypad ........ 126
Removing and replacing the LCD ............................... 129
For STAT
IM
2000 G4
Removing the cover .................................................... 131
Reinstalling the cover .................................................. 133
Removing and replacing the armature gasket ............ 134
Removing and replacing the LCD overlay .................... 135
Removing and replacing the LCD touchscreen ........... 136
Removing and replacing the fascia ............................. 138
STATIM 2000/2000S/2000 G4 Service Guide
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