EasyManua.ls Logo

SEW-Eurodrive MOVITRAC B MC07B0003-2B1-4-00 User Manual

SEW-Eurodrive MOVITRAC B MC07B0003-2B1-4-00
301 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Drive Technology \ Drive Automation \ System Integration \ Services
System Manual
MOVITRAC
®
B
Edition 09/2011 16964810 / EN

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the SEW-Eurodrive MOVITRAC B MC07B0003-2B1-4-00 and is the answer not in the manual?

SEW-Eurodrive MOVITRAC B MC07B0003-2B1-4-00 Specifications

General IconGeneral
ModelMC07B0003-2B1-4-00
TypeMOVITRAC B
Product TypeInverter
Rated Power0.37 kW
Rated Output Current2.3 A
Protection ClassIP20
MountingWall mounting
Input Voltage200 ... 240 V AC
Control TypeV/f control
Communication InterfaceModbus RTU, CANopen
Ambient Temperature-10 to +50 °C
Storage Temperature-25°C to +70°C
Relative Humidity5% to 95%, non-condensing

Summary

System Description MOVITRAC® B

1.1 Unit variants

Describes the three available variants: standard, technology, and coated PCB.

1.2 System overview MOVITRAC® B

Provides a graphical overview of the MOVITRAC® B system components and connections.

1.3 The units at a glance

Summarizes MOVITRAC® B types, motor power, current, and sizes in a table.

1.4 Functions / features

Details the key features and properties of MOVITRAC® B frequency inverters, including voltage range and overload capacity.

1.5 MOVITOOLS® MotionStudio

Introduces MOVITOOLS® MotionStudio software and its functions for MOVITRAC® B setup and diagnostics.

Technical Data

2.1 CE marking, UL approval and C-Tick

Covers compliance with CE, UL, CSA, GOST-R, and C-Tick standards for the inverters.

2.2 General technical data

Provides general technical specifications applicable to all MOVITRAC® B sizes and powers, including environmental data.

2.3 MOVITRAC® B electronics data

Details the terminal assignments and electronic data for MOVITRAC® B, including inputs and outputs.

2.4 MOVITRAC® B electronics data for functional safety

Specifies safety input terminal X17 data and safety-oriented 24V voltage supply requirements.

2.5 MOVITRAC® B technical data

Presents detailed technical data, including dimensions and power ratings for various unit sizes.

2.6 Front modules

Describes pluggable modules for enhancing MOVITRAC® B functionality, including keypads and communication options.

2.7 DBG60B keypad

Introduces the DBG60B keypad for diagnostics, parameter setting, and startup operations.

2.8 DBM60B/DKG60B housing for DBG60B

Describes housing options for mounting the DBG60B keypad in control cabinets for protection.

2.9 UBP11A parameter module

Explains the UBP11A module for saving and transferring parameter data between the inverter and module.

2.10 MBG11A speed control module

Details the MBG11A module for remote speed control and multi-unit operation via speed control.

2.11 UWS11A interface adapter option

Covers the UWS11A adapter for converting RS232 to RS485 signals for PC communication.

2.12 UWS21B interface adapter

Explains the UWS21B adapter for RS232 to RS485 conversion and PC connectivity.

2.13 USB11A interface adapter

Describes the USB11A adapter for connecting a PC/laptop to MOVITRAC® B via USB interface.

2.14 BW braking resistors

Provides information on BW braking resistors, including general data, PTC types, and flat design options.

2.15 BS... touch guard

Describes the BS touch guard accessory for braking resistors in flat design and its installation.

2.16 Mounting braking resistors FKB10B

Shows dimension drawings and mounting methods for FKB10B braking resistor holders.

2.17 FKB11/12/13B for sub mounting braking resistors

Explains the use of FKB11/12/13B kits for submounting braking resistors under the inverter.

2.18 Support rail mounting FHS11B/12B/13B

Details the FHS support rail mounting kits for inverters and submounting braking resistors.

2.19 ND line chokes

Information on ND line chokes, their purpose, types, and suitability for MOVITRAC® B.

2.20 NF line filter

Covers NF line filters for suppressing interference emission and their compatibility with MOVITRAC® B.

2.21 ULF11A folding ferrites

Describes ULF11A folding ferrites used for reducing interference on mains cables.

2.22 HD output chokes

Explains HD output chokes for reducing radiated interference from motor cables.

2.23 EMC module FKE12B / FKE13B

Details EMC modules for achieving EMC limit class C1(B) on input/output sides.

2.24 HF output filters

Provides information on HF output filters for smoothing inverter output voltage and their selection criteria.

2.25 Fieldbus connection

Covers fieldbus gateways for connecting to automation systems via SEW SBus, detailing various protocols.

2.26 MOVI-PLC®

Introduces the MOVI-PLC® controller, its unit types, and general description.

2.27 Control technology

Explains SEW-EURODRIVE's control technology, including MOVI-PLC® and CCU options.

2.28 Switched-mode power supply UWU52A

Provides technical data and dimension drawing for the UWU52A power supply.

Parameters

3.1 Explanation of the parameters

Explains how to set and understand MOVITRAC® B parameters using keypad, PC software, or copying.

3.1.1 Parameter group 0.. display value

Details parameters for displaying process values like speed, frequency, current, and voltage.

3.1.2 Parameter group 01. status displays

Explains parameters related to inverter status, errors, and operating states.

3.1.3 Parameter group 02. analog setpoints

Covers parameters for configuring analog inputs AI1 and AI2 for setpoint specification.

3.1.4 Parameter group 03. binary inputs

Details parameters for configuring binary inputs DI00 to DI05 for control functions.

3.1.5 Parameter group 04. binary input option

Explains parameters for additional binary inputs DI10 to DI16.

3.1.6 Parameter group 05. binary outputs

Details parameters for configuring binary outputs DO01 to DO03 for signaling.

3.1.7 Parameter group 07. unit data

Parameters for displaying unit type, front module, and firmware information.

3.1.8 Parameter group 08. error memory

Explains parameters related to the error memory and fault logging for diagnostics.

3.1.10 Parameter group 1.. setpoints/ramp generators

Covers parameters for setpoint sources, speed ramps, and frequency scaling.

3.1.17 Parameter group 25.. PI controller

Detailed parameters for configuring the PI controller, including P-gain, I-component, and activation.

3.1.18 Parameter group 3.. Motor parameters

Parameters for adjusting the inverter to the motor, including limits, automatic adjustment, and protection.

3.1.21 Parameter group 34. motor protection

Parameters for motor protection, including overload monitoring and cooling type settings.

3.1.23 Parameter group 40. speed reference signal

Parameters for setting speed reference value, hysteresis, and deceleration time based on input signals.

3.1.24 Parameter group 43. current reference signal

Parameters for setting current reference value, hysteresis, and deceleration time based on output current.

3.1.26 Parameter group 45.. PI controller_reference signal

Parameters for PI controller reference signal and actual value monitoring against limits.

3.1.27 Parameter group 5.. Monitoring functions

Parameters for speed monitoring, deceleration time, and gear unit/motor monitoring.

3.1.31 Parameter group 6.. Terminal assignment

Details the assignment of binary inputs and outputs for various control functions and responses.

3.1.34 Parameter group 62. binary outputs basic unit

Parameters for configuring basic unit binary outputs for signaling functions like fault or brake release.

3.1.35 Parameter group 64. analog outputs AO1 (optional)

Parameters for configuring the optional analog output AO1 for various output signals.

3.1.36 Parameter group 7.. Control functions

Parameters defining fundamental control properties, including operating modes, DC braking, and flying start.

3.1.40 Parameter group 71. standstill current 1 / 2

Parameters for setting standstill current to maintain motor temperature or enable auto-start.

3.1.41 Parameter group 72. setpoint stop function 1 / 2

Parameters for enabling automatic inverter operation based on the main setpoint and enabling the drive.

3.1.42 Parameter group 73. brake function 1 / 2

Parameters for controlling the motor brake, including release and application times, and response to inhibit.

3.1.43 Parameter group 74. speed suppression

Parameters for the speed skip function to suppress motor speed within a window, reducing vibration.

3.1.44 Parameter group 75. master-slave function

Parameters for implementing automatic functions like speed synchronization and communication via RS485 or SBus.

3.1.45 Parameter group 76. manual operation

Parameters for enabling or disabling manual operation control keys (RUN/STOP).

3.1.46 Parameter group 77. energy efficiency function

Parameters for activating the energy-saving function to reduce power consumption during part-load operation.

3.1.47 Parameter group 8.. Unit functions

Parameters related to unit functions, including quick menu, language selection, factory reset, and parameter lock.

3.1.49 Serial communication

Parameters for configuring RS485 and SBus serial communication settings, including addresses and timeouts.

3.1.50 Parameter group 82. brake operation 1 / 2

Parameters for enabling or disabling 4-quadrant operation, which requires a braking resistor.

3.1.51 Parameter group 83. error responses

Parameters for programming fault responses to external faults, system bus timeouts, and unit malfunctions.

3.1.52 Parameter group 84. reset behavior

Parameters controlling manual and automatic reset behavior after an error occurs.

3.1.53 Parameter group 85. actual speed value scaling

Parameters for scaling the actual speed value for user-specific display on the FBG keypad.

3.1.54 Parameter group 86. modulation 1 / 2

Parameters for setting the nominal cycle frequency at the inverter output.

3.1.55 Parameter group 87. process data parameterization

Parameters for defining the content of process output data words (PO1-PO3) and input data words (PI1-PI3).

Project Planning

4.1 Schematic procedure

Outlines the step-by-step process for project planning, from clarification to component compilation.

4.2 Options for standard applications

Lists available options and conditions for simple applications like vertical and horizontal movements.

4.3 Description of applications

Describes application-specific planning considerations for trolleys and hoists, including thermal and safety aspects.

4.4 Speed-torque characteristic curve

Illustrates the speed-torque characteristic curve and explains load limits and motor heating.

4.5 Motor selection

Provides guidance on selecting motors, including basic recommendations, voltage-frequency curves, and dynamic applications.

4.6 Overload capacity

Explains how MOVITRAC® B inverters calculate load and permitted continuous current based on various factors.

4.7 Load capacity of the units at low output frequencies

Discusses the thermal model's dynamic limiting of output current at low frequencies and recommended average output current.

4.8 Project planning for explosion-proof AC asynchronous motors of category 2

Covers approval requirements for SEW-EURODRIVE explosion-proof motors used with MOVITRAC® B.

4.9 Braking resistor selection

Guides on selecting braking resistors, including safety warnings, connection types, and peak power calculation.

4.10 Connecting AC brakemotors

Details the SEW brake system, brake rectifier function, activation, and parameters.

4.11 Mains and motor connection

Covers permitted voltage supply systems, line contactors, fuses, cable cross sections, and motor cable length.

4.12 Multi-motor drive/group drive

Covers operating modes, motor currents, cable length, motor size, and output filters for multi-motor systems.

4.13 Line chokes

Explains the optional use of line chokes for overvoltage protection, line current smoothing, and charging current limitation.

4.14 Electromagnetic compatibility EMC

Addresses EMC compliance, interference immunity, emission, and EMC-compliant installation measures.

4.15 HF output filters

Provides instructions for using HF output filters, including important notes, installation, and VDC link connection.

4.16 Electronics cables and signal generation

Information on cable types, 0V cables, coupling relays, and external voltage supply.

4.17 External voltage supply DC 24 V

Explains the use of internal and external DC 24 V supplies for basic units and options, with a sample calculation.

4.18 Parameter set selection

Describes how to operate two motors on one inverter using different parameter sets via binary input or fieldbus.

4.19 Priority of the operating states and interrelation between control signals

Explains the hierarchy of operating states and how control signals interact.

4.20 PI controller

Details the PI controller structure, parameterization, setpoint selection, actual value detection, and inverter control.

4.21 Application examples

Provides practical examples of applying MOVITRAC® B in systems like speed-controlled agitators, trolleys, and PI controller applications.

General Information

5.1 Use of this documentation

Explains the purpose and scope of the documentation for users.

5.2 Structure of the safety notes

Describes the grading and meaning of signal words used in safety notes.

5.3 Rights to claim under limited warranty

Outlines requirements for warranty claims, emphasizing adherence to documentation.

5.4 Exclusion of liability

States SEW-EURODRIVE's exclusion of liability for non-observance of documentation.

5.5 Copyright notice

Provides copyright information for the documentation.

5.6 Product names and trademarks

Lists product names and trademarks used in the publication.

Safety Notes

6.1 Preliminary information

Provides introductory safety notes predominantly for frequency inverters and motors.

6.2 General information

Covers general safety information regarding operation, transportation, and handling of frequency inverters.

6.3 Target group

Defines qualified personnel for mechanical and electronic work on the product.

6.4 Designated use

Specifies the intended use of frequency inverters and applicable standards (Low Voltage, EMC).

Unit Structure

7.1 Size 0XS / 0S / 0L

Details the unit structure and component identification for MOVITRAC® B sizes 0XS, 0S, and 0L.

7.2 Size 1 / 2S / 2

Shows the unit structure and component identification for MOVITRAC® B sizes 1, 2S, and 2.

7.3 Size 3

Illustrates the unit structure and component identification for MOVITRAC® B size 3.

7.4 Sizes 4 / 5

Depicts the unit structure and component identification for MOVITRAC® B sizes 4 and 5.

7.5 Type designation

Explains the structure and meaning of the MOVITRAC® B type designation.

7.6 Nameplate

Describes the information presented on the MOVITRAC® B nameplate.

Installation

8.1 Recommended tools

Lists recommended tools, such as a specific screwdriver, for connecting electronics terminals.

8.2 Installation notes

Provides essential notes for installing MOVITRAC® B units, including clearance, mounting, cable routing, and EMC compliance.

8.3 Installing optional power components

Guides on installing optional components like ND line chokes, NF line filters, and HF output filters.

8.4 UL compliant installation

Provides key points for UL-compliant installation, including cable types, terminal torques, and voltage supply systems.

8.5 Loose items

Details the scope of delivery for loose items, including shield plates, connectors, and touch guards.

8.6 Requirements for installing cold plate (size 0 only)

Specifies requirements for installing a cold plate for size 0 units, focusing on thermal connection.

8.7 Deactivating EMC capacitors (size 0 only)

Provides instructions for electricians to deactivate EMC capacitors for size 0 units, noting the loss of EMC filter function.

8.8 Wiring diagram

Presents a comprehensive wiring diagram for connecting the MOVITRAC® B inverter with various options.

8.9 TF thermistor and TH bimetallic switch

Explains how to connect TF thermistors or TH bimetallic switches for winding temperature monitoring.

8.10 Connecting braking resistor BW..-P / BW..-T / BW.. to X3 / X2

Details the connection of BW braking resistors and notes on overload protection and terminal settings.

8.11 Brake rectifier connection

Covers overload protection for BW braking resistors and brake rectifier connection requirements.

8.12 Installing FIO11B/21B, FSC11B/12B and FSE24B

Guides on installing various front modules (analog, digital, communication) to enhance basic unit functionality.

8.13 Installing the MBG11A speed control module

Instructions for installing the MBG11A speed control module, including mounting options and connection.

Startup

9.1 General startup instructions

Covers essential requirements and safety precautions for successful drive startup.

9.2 Preliminary work and resources

Lists preliminary tasks and tools required for startup, emphasizing safety precautions.

9.3 Starting the motor

Explains how to enable the motor via terminals after exiting manual operation, covering analog setpoints.

9.4 Startup of explosion-proof AC asynchronous motors of category 2 (94/9/EC)

Covers startup procedures for explosion-proof motors, including approval requirements and software usage.

9.5 Startup with factory setting – brief description

Provides a brief procedure for startup with factory settings, including direct motor connection.

9.6 Keypad FBG11B

Explains keypad layout, functions, and operation for navigating menus and controlling the drive.

9.7 Startup with DBG60B keypad

Guides on startup using the DBG60B keypad, including required data and language selection.

9.8 Startup with PC and MOVITOOLS® MotionStudio

Guides on performing startup using PC software, including connecting the unit and using online help.

9.9 External setpoint selection

Explains how to specify external setpoints via terminals, serial interface, or speed control module.

Operation

10.1 Data backup

Explains how to back up parameter data using FBG11B keypad, DBG60B keypad, or UBP11A module.

10.2 Return codes (r19 – r38)

Lists and explains return codes encountered when entering or editing parameters in the FBG11B keypad.

10.3 Status displays

Describes the status displays on the basic unit and FBG11B keypad, including LED codes and unit status.

10.4 DBG60B keypad

Covers basic displays, information messages, and keypad functions for the DBG60B keypad.

Service / List of Errors

11.1 Unit information

Provides information on the unit's error memory and switch-off responses to faults.

11.2 Error list (F00 – F113)

Lists and describes various error codes (F00-F113), their possible causes, and recommended measures.

11.3 SEW electronics service

Provides contact information for SEW-EURODRIVE service, including hotline and repair procedures.

11.4 Extended storage

Provides recommendations for units stored for extended periods, including regeneration procedures.

Related product manuals