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Sharp CD-K491W User Manual

Sharp CD-K491W
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CD-K491W
No.S0883CDK491W/
CONTENTS
Page
SAFETY PRECAUTION FOR SERVICE MANUAL ........................................................................................................... 2
VOLTAGE SELECTION ..................................................................................................................................................... 2
SPECIFICATIONS ............................................................................................................................................................. 3
NAMES OF PARTS ........................................................................................................................................................... 4
OPERATION MANUAL ...................................................................................................................................................... 7
DISASSEMBLY.................................................................................................................................................................. 8
REMOVING AND REINSTALLING THE MAIN PARTS ................................................................................................... 11
ADJUSTMENT ................................................................................................................................................................. 12
NOTES ON SCHEMATIC DIAGRAM .............................................................................................................................. 16
TYPES OF TRANSISTOR AND LED................................................................................................................................16
BLOCK DIAGRAM ........................................................................................................................................................... 17
SCHEMATIC DIAGRAM / WIRING SIDE OF P.W.BOARD............................................................................................. 22
WAVEFORMS OF CD CIRCUIT ...................................................................................................................................... 52
TROUBLESHOOTING ..................................................................................................................................................... 53
FUNCTION TABLE OF IC................................................................................................................................................ 57
FL DISPLAY ..................................................................................................................................................................... 68
REPLACEMENT PARTS LIST/EXPLODED VIEW
CD-K491W
In the interests of user-safety the set should be restored to its
original condition and only parts identical to those specified be
used.
SERVICE MANUAL
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
SHARP CORPORATION
CD-K491W mini component system consisting of CD-K491W
mini component system, CP-K491, CP-SW491, centre
(GBOXS0010AWM3) and surround (GBOXS0011AWM3)
speaker system.
Manufactured under license from Dolby Laboratories.
"Dolby", "Pro Logic" and the double-D symbol are trademarks
of Dolby Laboratories. Confidential Unpublished Works.
©1992-1997 Dolby Laboratories, Inc. All rights reserved.
QSOUND and the QLogo are registered trademarks of
QSound Labs, Inc.
QSound is protected under US Patent Nos. 5,105,462 and
5,208,860 and foreign counterparts.
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Sharp CD-K491W Specifications

General IconGeneral
BrandSharp
ModelCD-K491W
CategoryStereo System
LanguageEnglish

Summary

Safety Precautions for Service Manual

General Safety Warnings

Essential safety precautions for servicing the unit to prevent hazards.

Voltage Selection

Instructions for selecting the correct AC voltage input for the unit.

Specifications

General Specifications

Overall power, dimensions, and weight details for the main unit.

Amplifier Section Specifications

Output power, input terminals, and speaker impedance details.

Component Specifications

Technical details for CD player, tuner, and cassette deck sections.

Speaker System Specifications

Details for front, center, surround, and subwoofer speaker units.

Names of Parts - Front Panel

Front Panel Controls and Indicators

Identification of buttons, indicators, and displays on the front panel.

Names of Parts - Rear Panel

Rear Panel Connectivity

Identification of input/output sockets and speaker terminals on the rear panel.

Component Parts Identification

Speaker Component Parts

Identification of parts for front, center, surround, and subwoofer speakers.

Remote Control Functions

Identification of buttons and functions on the remote control unit.

Operation Manual

Setting the Clock

Step-by-step guide to set the unit's internal clock time.

FM/MW Tuning Span Setting

Procedure to set the FM/MW tuning interval span based on region.

Resetting the Microcomputer

Instructions for resetting the unit's internal microcomputer and memory.

Disassembly Procedures

Disassembly Cautions

Important precautions to follow before and during unit disassembly.

Component Removal Steps

Detailed steps for removing various parts like cabinets, PWBs, and mechanisms.

Main Part Removal and Reinstallation

CD Mechanism Section Service

Procedures for removing the CD mechanism, loading motor, and pickup unit.

Service Adjustments

Mechanism Section Adjustments

Adjustments for tape mechanism driving force and speed.

Tuner Section Adjustments

Alignment procedures for AM IF/RF, FM RF, FM detection, and mute level.

Test Mode Operations

CD Test Mode Functions

Setting and operation of the CD test mode for diagnostics.

CD Section Automatic Adjustments

Automatic adjustment items for focus, tracking, and RF level.

Dolby Digital Input and Surround Modes

Dolby Digital Signal Types

Information on different Dolby digital signal inputs and channel configurations.

Surround Effect Control

Surround Mode Operations

Explains Normal, Phantom, Virtual, and Enhanced Virtual Surround modes.

Schematic Diagram Notes

Component Notation Explanation

Explanation of symbols used for resistors, capacitors, and other components.

Transistor and LED Types

Identification of common transistors and LEDs used in the unit.

Block Diagram - Part 1

CD Pickup and Servo System Block Diagram

Block diagram illustrating the CD pickup unit and servo control circuits.

Block Diagram - Part 2

Analog and Digital Signal Processing Block Diagram

Block diagram showing analog input filters and A/D, D/A converter sections.

Block Diagram - Part 3

Audio Decoder and Amplifier Block Diagram

Block diagram for Dolby AC-3 decoder, amplifier stages, and power supply regulation.

Block Diagram - Part 4

Tuner Section Block Diagram

Block diagram illustrating the tuner circuit, PLL controller, and audio processing.

Block Diagram - Part 5

System Microcomputer and Power Block Diagram

Block diagram showing the microcomputer, display drivers, and power supply system.

Schematic Diagram - Part 1

CD Servo Amplifier Schematic

Detailed schematic of the CD servo amplifier circuit and related components.

Schematic Diagram - Part 2

CD Servo PWB Schematic

Detailed schematic of the CD servo PWB, including ICs and discrete components.

Schematic Diagram - Part 3

Microcomputer Interface Schematic

Schematic showing the microcomputer connections to various peripherals.

Schematic Diagram - Part 4

Preamplifier and Volume Control Schematic

Schematic details of the pre-amplifier stages and volume control circuitry.

Schematic Diagram - Part 5

Tape Mechanism Control Schematic

Schematic illustrating the control signals and circuitry for the tape mechanism.

Schematic Diagram - Part 6

Tape Playback and Record Amplifier Schematic

Schematic of the tape playback and record amplifier circuits.

Schematic Diagram - Part 7

Input/Output Buffer Amplifier Schematic

Schematic for input/output buffer amplifiers and mute control circuits.

Schematic Diagram - Part 8

Speaker Amplifier Power Supply Schematic

Schematic details for speaker amplifier power supply and regulation circuits.

Schematic Diagram - Part 9

Graphic Equalizer and Volume Control Schematic

Schematic of the graphic equalizer and volume control circuits.

Schematic Diagram - Part 10

Q-Sound Decoder Circuit Schematic

Schematic for the Q-Sound decoder IC and related components.

Schematic Diagram - Part 11

Microphone Amplifier and Echo Control Schematic

Schematic details for the microphone amplifier and echo control circuits.

Schematic Diagram - Part 12

Tuner PWB Schematic

Detailed schematic of the tuner Printed Wiring Board (PWB).

Schematic Diagram - Part 13

Digital Input and Dolby Processing Schematic

Schematic showing digital inputs and Dolby processing sections.

Schematic Diagram - Part 14

Audio Decoder and Amplifier Schematic

Schematic of the audio decoder and amplifier stages.

Schematic Diagram - Part 15

Display and Switch PWB Schematic

Schematic for the display and switch PWBs, including microcomputer.

Schematic Diagram - Part 16

Remote Sensor and Button Input Schematic

Schematic detailing the remote sensor and button input circuitry.

Schematic Diagram - Part 17

Speaker Amplifier Circuits Schematic

Schematic diagrams for the speaker amplifier circuits.

Schematic Diagram - Part 18

Speaker Amplifier Power Output Schematic

Schematic details for speaker amplifier power output stages and speaker terminals.

Schematic Diagram - Part 19

Power Supply Regulation Schematic

Schematic illustrating the various voltage regulators and power supply circuits.

Schematic Diagram - Part 20

Power Transformer and AC Input Schematic

Schematic of the power transformer, AC input, and voltage selection circuits.

Wiring Side of PWB - Part 1

Main PWB A Wiring

Wiring layout for the main PWB (Part A).

Wiring Side of PWB - Part 2

Main PWB A Wiring (Continued)

Continued wiring layout for the main PWB (Part A).

Wiring Side of PWB - Part 3

PWB C3 (Headphones) and C4 (Jog) Wiring

Wiring layout for the headphones and jog control PWBs.

Wiring Side of PWB - Part 4

PWB C1 (Display) and C2 (Switch) Wiring

Wiring layout for the display and switch PWBs.

Wiring Side of PWB - Part 5

PWB G (Dolby) Wiring

Wiring layout for the Dolby PWB (Part G).

Wiring Side of PWB - Part 6

PWB J (Sensor), PWB K (CD Motor), PWB B (CD Servo) Wiring

Wiring layout for sensor, CD motor, and CD servo PWBs.

Wiring Side of PWB - Part 7

PWB E (Tuner) Wiring

Wiring layout for the tuner PWB (Part E).

Wiring Side of PWB - Part 8

PWB L (Karaoke) and Tape Mechanism Wiring

Wiring layout for the karaoke PWB and tape mechanism.

Wiring Side of PWB - Part 9

Speaker Amplifier PWBs Wiring

Wiring layout for the speaker amplifier PWBs (F1 and F2).

Wiring Side of PWB - Part 10

Power PWB Wiring

Wiring layout for the power PWB (Part D).

CD Circuit Waveforms

Focus and Tracking Waveforms

Oscilloscope waveforms related to focus and tracking servo operations.

RF and CLV Waveforms

Oscilloscope waveforms for RF signal, CLV, and spindle motor control.

Troubleshooting - CD Section

Turntable Stop Failure Diagnosis

Diagnostic steps for when the turntable fails to stop correctly.

Turntable Movement Failure Diagnosis

Diagnostic steps for when the turntable fails to move or rotate.

Troubleshooting - CD Functionality

CD Tray Open/Close Issues

Troubleshooting steps for CD tray open/close mechanism failures.

CD Key Input Failures

Troubleshooting for non-functional CD operating keys and function issues.

Troubleshooting - CD Playback Issues

Disc Playback and Servo Issues

Diagnosis for playback problems, focus servo, DRF signal, and HF waveform.

Tracking System Diagnosis

Steps to check and diagnose tracking system performance and servo issues.

Troubleshooting - CD System Failures

Spin System Verification

Procedures to check the disc spin system and turntable rotation.

VCO-PLL System Troubleshooting

Steps to diagnose issues with the VCO-PLL system for TOC reading.

No Sound Output Troubleshooting

Diagnosis for cases where no sound is emitted despite normal waveforms.

IC Function Tables - Part 1

IC2 Servo/Signal Control Functions (LC78622K)

Pin functions and descriptions for the IC2 servo/signal control IC.

IC Function Tables - Part 2

IC2 Servo/Signal Control Functions (Continued)

Continued pin functions for the IC2 servo/signal control IC.

IC Function Tables - Part 3

IC1 Servo Amp. Functions (LA9241M)

Pin functions and descriptions for the IC1 servo amplifier.

IC Function Tables - Part 4

IC1 Servo Amp. Functions (Continued)

Continued pin functions for the IC1 servo amplifier.

IC Function Tables - Part 5

ICQ01 Q-Sound Decoder Functions (QS7777PF)

Pin functions and descriptions for the ICQ01 Q-Sound decoder IC.

IC Function Tables - Part 6

ICF01 System Microcomputer Functions (IX0254AW)

Pin functions and descriptions for the ICF01 system microcomputer.

IC Function Tables - Part 7

ICD01 System Microcomputer Functions (IX0234AW)

Pin functions and descriptions for the ICD01 system microcomputer.

IC Function Tables - Part 8

ICD01 System Microcomputer Functions (Continued)

Continued pin functions for the ICD01 system microcomputer.

IC Function Tables - Part 9

ICA18 Dolby AC-3/5.1CH Decoder Functions (ZR38600)

Pin functions and descriptions for the ICA18 Dolby decoder IC.

IC Function Tables - Part 10

ICA18 Dolby AC-3/5.1CH Decoder Functions (Continued)

Continued pin functions for the ICA18 Dolby decoder IC.

FL Display Operation

FL Display Segment Mapping

Table showing the mapping of pins to segments for the FL display.

Component Parts Codes Explanation

Capacitor Part Code Definitions

Explanation of the coding system for capacitor part numbers.

Resistor Part Code Definitions

Explanation of the coding system for resistor part numbers.

Parts Guide - Integrated Circuits & Transistors

Integrated Circuit Part Numbers

List of integrated circuits with part codes, ranks, and descriptions.

Transistor Part Numbers

List of transistors with part codes, ranks, and descriptions.

Diode Part Numbers

List of diodes with part codes, ranks, and descriptions.

Parts Guide - Coils, Resistors & Capacitors

Coil Part Numbers

List of coils with part codes, ranks, and descriptions.

Variable Resistor Part Numbers

List of variable resistors with part codes, ranks, and descriptions.

Variable Capacitor Part Numbers

List of variable capacitors with part codes, ranks, and descriptions.

Parts Guide - Capacitors (Continued)

Capacitor Part Numbers (Continued)

List of capacitors with part codes, ranks, and descriptions.

Parts Guide - Resistors (Continued)

Resistor Part Numbers (Continued)

List of resistors with part codes, ranks, and descriptions.

Parts Guide - Resistors (Continued)

Resistor Part Numbers (Continued)

List of resistors with part codes, ranks, and descriptions.

Parts Guide - Resistors (Continued)

Resistor Part Numbers (Continued)

List of resistors with part codes, ranks, and descriptions.

Parts Guide - Resistors (Continued)

Resistor Part Numbers (Continued)

List of resistors with part codes, ranks, and descriptions.

Parts Guide - Other Components

Other Circuitry Parts

List of connectors, switches, and other miscellaneous parts.

Switch Part Numbers

List of switches with part codes, ranks, and descriptions.

Parts Guide - Mechanisms and Cabinets

CD Mechanism Parts

List of parts specific to the CD mechanism assembly.

Cabinet Parts Identification

List of cabinet parts and panels used in the unit assembly.

Parts Guide - Speaker Boxes

Front Speaker Box Parts (CP-K491)

List of parts for the CP-K491 front speaker system.

Sub Woofer Box Parts (CP-SW491)

List of parts for the CP-SW491 subwoofer.

Center Speaker Box Parts (GBOXS0010AWM3)

List of parts for the center speaker system.

Parts Guide - Surround Speaker Box

Surround Speaker Box Parts (GBOXS0011AWM3)

List of parts for the surround speaker system.

CD Mechanism Exploded View

CD Mechanism Component Identification

Exploded view showing the assembly of the CD mechanism components.

Cabinet Exploded View - Part 1

Main Unit Cabinet Assembly

Exploded view of the main unit's cabinet and internal PWB layout.

Cabinet Exploded View - Part 2

Main Unit Cabinet Assembly (Continued)

Exploded view showing chassis, CD mechanism, and motors.

Speaker Exploded View - Part 1

CP-K491 Speaker Assembly

Exploded view of the CP-K491 front speaker system components.

Speaker Exploded View - Part 2

CP-SW491 Speaker Assembly

Exploded view of the CP-SW491 subwoofer components.

Speaker Exploded View - Part 3

Center and Rear Speaker Assemblies

Exploded views of the center and rear speaker system components.

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