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Signode MCD-710 - User Manual

Signode MCD-710
52 pages
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MCD-710/510/310
POWER STRAPPING MACHINES
&
MCD MODULAR CHUTE SYSTEM
For Parts & Service 1-877-862-6699
WWW.TRADITIONALTOOL.COM

Questions and Answers

Summary

Safety Instructions

Operating Instructions

Maintenance Procedures

Moving Machine Parts Safety

Machine Installation Guide

Personal Protection Equipment

Lockout;Tagout Procedures

Introduction to Signode MCD

Electrical Disconnect and Lock-Out

Machine Specifications

Installation and Major Components

Principles of Operation

Loading and Feeding Strap

Step-by-step guide for loading and feeding strap into the machine.

Tensioning and Welding Process

Details on the strap tensioning and welding cycle processes.

Welding Without Bundle Procedure

Procedure and consequences of welding without a bundle in place.

Setting Machine Home Position

Instructions on how to set the machine to its home position.

Feed Cycle Explained

Final Tension Cycle Explained

Slack Removal Cycle Explained

Maintenance and Lubrication Schedule

8 Hour Inspection Tasks

Daily inspection tasks for the strapping machine.

40 Hour Inspection Tasks

Routine maintenance checks required every 40 hours of operation.

200 Hour Inspection Tasks

Periodic maintenance checks required every 200 hours of operation.

Lubrication Procedures

Recommended lubricants and procedures for machine lubrication.

Cleaning Considerations

Important considerations for cleaning the strapping machine.

Electrical Sequence (No Operatorless Interlock)

General Start-Up Procedure

Initial step to start the machine by engaging the E-Stop.

Feed Cycle Electrical Sequence

Detailed electrical sequence for the strap feed cycle.

Tension Cycle Electrical Sequence

Detailed electrical sequence for the tensioning cycle.

Weld Cycle Electrical Sequence

Detailed electrical sequence for the welding cycle.

Pre-Feed Cycle Electrical Sequence

Detailed electrical sequence for the pre-feed cycle.

MCD Electrical Schematic

Electrical Sequence (Operatorless Interlock)

General Start-Up Procedure

Initial step to start the machine by engaging the E-Stop.

Feed Cycle Electrical Sequence

Detailed electrical sequence for the strap feed cycle.

Tension Cycle Electrical Sequence

Detailed electrical sequence for the tensioning cycle.

Weld Cycle Electrical Sequence

Detailed electrical sequence for the welding cycle.

Pre-Feed Cycle Electrical Sequence

Detailed electrical sequence for the pre-feed cycle.

Operatorless Interlock Contacts

Information on optional contacts for operatorless interlock systems.

MCD Electrical Schematic (Operatorless)

Control Panel Assembly Components

Control Panel Assembly Diagram

Machine Parts List

Part Assembly Diagrams

Welding Assembly Parts List

Part Removal and Replacement: Vibrator;Gripper

Part Removal and Replacement: Cutter

Micro-Switch Adjustment Procedures

Strap Transport Mechanism Parts List

Part Removal and Replacement: Traction Wheels

External Assembly Parts List

Optional Strap Snubber Kit

Part Removal and Replacement: Drive Belt

Micro Switch Adjustment Details

2 LS: Drop-Out Arm Switch Adjustment

Adjustment procedure for the drop-out arm micro switch.

1 LS: Cam Shaft Switch Adjustment

Adjustment procedure for the cam shaft micro switch.

1 LS Internal Switch Adjustment

Specifics on internally adjusting the 1LS micro switch.

1 LS Adjustment Procedures

Step-by-step guide for performing 1LS micro switch adjustments.

1 LS Adjustment Diagram

Covers, Signs, and Dispenser Brackets

Dispenser and Bracket Assembly Diagram

Recommended Spare Parts List: Head

Troubleshooting: Machine;Head Issues

#1 Symptom: No Weld

Troubleshooting steps when the machine fails to weld.

Troubleshooting: Machine;Head Issues (Continued)

#2 Symptom: Strap Escapes Chute

Troubleshooting steps for strap escaping the chute.

#3 Symptom: Hesitation During Welding

Troubleshooting steps for hesitation during the welding process.

#4 Symptom: Improper Home Position Stop

Troubleshooting for improper home position stopping of the machine.

#5 Symptom: Motor Fails to Start

Troubleshooting steps when the machine motor fails to start.

Troubleshooting: Machine;Head Issues (Continued)

#6 Symptom: Feed Direction Issues

Troubleshooting for feed issues where the chute isn't filled.

#7 Symptom: Tensioning Before Weld

Troubleshooting for tensioning issues before welding.

#8 Symptom: Continuous Weld Direction Run

Troubleshooting for the machine running continuously in the weld direction.

Troubleshooting: Machine;Head Issues (Continued)

#9 Symptom: Double Welding

Troubleshooting steps for instances of double welding.

#10 Symptom: Strap Escapes Stretch-Out Box

Troubleshooting for strap escaping the stretch-out box.

#11 Symptom: Low or Erratic Tension

Troubleshooting for low or erratic strap tension.

Modular Chute System Overview

Chute Sizes by Part Number

Table listing chute sizes and corresponding part numbers.

Modular Chute Assembly

Gate Tension Adjustment

Modular Chute System Installation

Chute Installation Steps

Steps for installing the modular chute system onto the machine.

Chute Assembly Parts List

Variable Chute Components

18 High Chutes Components

Parts for 18" high chute configurations.

24 High Chutes Components

Parts for 24" high chute configurations.

30 High Chutes Components

Parts for 30" high chute configurations.

Modular Chute System Components (Continued)

36 High Chutes Components

Parts for 36" high chute configurations.

48 High Chutes Components

Parts for 48" high chute configurations.

60 High Chutes Components

Parts for 60" high chute configurations.

72 High Chutes Components

Parts for 72" high chute configurations.

Chute Assembly Diagram

Modular Chute System Diagrams

Optional Chute Support Installation

Troubleshooting: Modular Chute Issues

#1 Symptom: Strap Fraying;Tangled Wheels

Troubleshooting for strap fraying and tangled wheels.

#2 Symptom: Strap Snags at Chute Corners

Troubleshooting for strap snagging at chute corners.

Troubleshooting: Modular Chute Issues (Continued)

#3 Symptom: Strap Trapped in Chute

Troubleshooting for strap trapped in chute gate or guide.

#4 Symptom: Strap Escapes Chute During Feed

Troubleshooting for strap escaping chute during feed.

#5 Symptom: Strap Bubbling Out of Chute Entry

Troubleshooting for strap bubbling out of chute entry.

#6 Symptom: Strap Fails to Release from Head

Troubleshooting for strap failing to release from head on high packages.

DF1-12 D Dispenser Operation Instructions

Dispenser Operation and Adjustments

DF1-12 D Dispenser Parts List

DF1-12 D Dispenser Parts Diagram

DF1-12 D Dispenser Conversion Instructions

Left Hand Strap Pay-Off Conversion

Steps to convert the dispenser for left-hand strap pay-off.

MCD Machine Options Overview

Signode MCD-710 Specifications

General IconGeneral
ModelMCD-710
CategoryPackaging equipment
Seal TypeFriction weld
TypeStrapping machine
Strap Thickness0.4 - 1.0 mm

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