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Signode TABLE-TYER - User Manual

Signode TABLE-TYER
42 pages
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12/14/10
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Summary

Safety Instructions

Operating Instructions

Guidelines for operating the strapping machine safely.

Maintenance

Procedures for maintaining the machine.

Moving Machine Parts

Safety precautions for interacting with moving machine parts.

Machine Installation

Safety considerations for machine installation.

Personal Protection and Safety

Personal Protection

Required personal protective equipment and lifting techniques.

Environmental Information

Information on emissions and ventilation requirements.

Lockout;Tagout

Procedures for safely disconnecting power sources.

Moving the Machine

Safe methods for transporting the machine.

Machine Specifications

Strap Sizes

Specifies the compatible strap sizes for the machine.

Package Size

Minimum package dimensions the machine can handle.

Voltage Specifications

Electrical voltage, frequency, and current requirements.

Weight and Dimensions

Physical specifications including weight and machine dimensions.

Major Components - External

Main Switch

The primary on/off switch for the machine.

Heater Lamp

Indicator for sealing temperature readiness.

Controls and Adjustments

Potentiometers and buttons for strap length and tension.

Mechanical Parts

Table top, strap reel, casters, legs, frame, and access door.

Major Components - Internal

Internal Electrical Components

List of internal electrical parts like switches, fuses, and PCB.

Adjustments and Knobs

Components for tension, feed length, and temperature adjustment.

Motors and Heating Unit

Details on motors for drive, feed/reverse, and the heating unit.

Machine Disconnect and Lock-Out Procedures

Electrical Disconnect

Procedures for safely turning off and locking out power.

Component Charging Warning

Caution regarding residual charge in electrical components.

Electrical Schematic

P.C.B. Layout

Diagram showing the layout of components on the P.C.B.

Schematic Reference

Drawing number and page identification for the schematic.

Electrical Schematic - Power Source

Power Source Connections

Details on input power and wiring for different voltages.

Component Wiring Diagram

Wiring diagram showing fuses, potentiometers, and lamps.

Electrical Schematic - Motor and Control

Motor Connections

Wiring for transportation and spindle motors.

Control Switch and Sensor Wiring

Wiring for jog switch, feed, home, and sealing position switches.

Electrical Schematic - Heater and Options

Heater and Transformer Connections

Wiring for the heater transformer and heater element.

Low Tension Ready Switch

Wiring for the low tension ready micro switch.

Machine Operation

Start-Up and Operating Sequence

Step-by-step guide for starting and operating the machine.

Threading Strap

Instructions for properly threading the strap through the machine.

Strap Tension and Maintenance

Strap Tension Adjustment

How to adjust the strap tension using potentiometer R4.

Maintenance and Lubrication

Routine maintenance and lubrication points for reliability.

Parts Lists & Exploded View

Control Unit Assemblies

Overview of major control unit groups.

Internal Groups

Listing of internal machine components.

External Components

Listing of external machine components.

Electrical Components

Listing of electrical parts and options.

Control Head Group Assembly

Component Part Listing

Detailed list of parts for the control head assembly.

Daily Inspection Warning

Crucial safety warning about daily inspection of parts.

Control Head Assembly - Exploded View

Trigger and Plate Components

Specific parts like switch trigger, plate, and spring pins.

Assembly Diagram

Exploded view showing assembly of control head parts.

Cam Assemblies

Cam Shaft and Tension Cam

Key components like cam shaft and tension cam.

Grip Cam and Separator

Various grip cams and the cam separator.

Assembly Diagram

Exploded view of cam assembly components.

Heater Assembly

Heater Arm and Related Parts

Heater arm, pins, side plate, and springs.

Fasteners and Bearings

List of fasteners (HBS, PW, SW, HN) and bearings used.

Fan and Heater Assembly

Fan, fan support, fan cover, and the main heater assembly.

Rear Bar Assembly

Rear Bar Components

Spring pin, return spring, spring hook, rear bar, and plunger.

Bearing and Spring

Bearing and spring components for the rear bar assembly.

Press Bar Assembly

Press Bar Components

Press bar, spring pin, return spring, and spring hook.

Plunger and Bearing

Plunger, bearing, and spring for the press bar assembly.

Front Bar Assembly

Front Bar Components

Spring pin, return spring, spring hook, and plunger.

Bearing and Spring

Bearing and spring components for the front bar assembly.

Feed Assembly

Bracket and Motor Assembly

Bracket, motor assembly (M2), and associated keys.

Fasteners and Rollers

Various fasteners (HBS, SW, TMS) and drive gears/rollers.

Roller Arm and Feed Shooter

Roller arm assembly, feed shooter assembly, and strap guide.

Main Roller Assembly

Main Roller Shaft and Roller

Main roller shaft and the main roller itself.

Gears and Bearings

Side plates, gears, bearings, and stop rings.

Fasteners and Keys

Various fasteners (SW, HBS) and keys used in the assembly.

Feed Shooter Assembly

Feed Shooter and Components

The feed shooter unit and its associated parts.

Fasteners and Rings

Various fasteners (SW, HBS) and rings used in the assembly.

Roller Arm Assembly

Tension Arm and Shafts

Tension arm, connecting rod, and shafts.

Rollers and Bearings

Rollers, roller shafts, and bearings.

Fasteners and Bushings

Various fasteners (HBS, HN, SW, HSS) and bushings.

Strap Guide Assembly

Strap Guide Components

Strap guide support, guides (A, B, C), and cover.

Spring and Fasteners

Spring, various fasteners (PMS, HBS, PW, HN, SW), and micro switch.

Transmission Assembly

Motor and Shaft Coupling

Main motor support, shaft coupling, and motor assembly (M1).

Gears and Flexible Coupling

Gears, flexible coupling, hubs, and spacers.

Fasteners and Drive Gear

Various fasteners (HBS, SW, PW) and plastic drive gear.

Frame Assembly

Base Assembly

The main base structure of the machine.

Top Plate Assembly

The top plate of the machine.

Base Assembly Details

Frame and Support Components

Frame, support, side cover, hinge, and front door.

Legs, Casters, and Catches

Adjustable legs, free and brake casters, magnet catch.

Fasteners and Grommets

Various fasteners (HN, HBS, TMS, SW, PW, PMS) and grommets.

Top Plate Assembly

Package Guide and Shafts

Package guide and shafts for the top plate.

Fasteners and Options

Various fasteners (HBS, SW, PW, WN, TMS) and optional components.

Reel Unit Assembly

Reel Unit Fasteners

Fasteners (HBS, SW) for the reel unit.

Reel Control Group

The reel control group component.

Reel Control Assembly

Lid and Brake Shaft

Lid, brake shaft, bearings, and washers.

Reel In;Out and Protector

Reel in/out mechanisms and protector.

Brake Adjuster and Fasteners

Brake adjuster, springs, fasteners (HN, HBS, SW), and stop rings.

Electronic Control Assembly

Electric Control Unit

The main electric control unit.

Indicator Unit Option

Optional indicator unit for the control assembly.

Electronic Control Components

Control Box and Transformer

Box, cover, transformer, and P.C. Board.

Fuses and Knobs

Fuse holders, fuses, and various knobs.

Power Switch and Panel

Power switch, panel, and selector switch.

Wire Harnesses

X1 through X7 wire harnesses.

Indicator Unit Assembly Option

Indicator Components

Indicators under cover, support, and upper cover.

Fasteners and Screws

PMS fasteners and screws for the indicator unit.

Spare Parts Kit

Bearing and Micro Switch

Spare bearings and micro switches.

Heater and Return Spring

Spare heater and return spring.

Fuses and PC Board

Spare fuses (3, 1, 10, 7 AMP) and PC board.

Signode TABLE-TYER Specifications

General IconGeneral
BrandSignode
ModelTABLE-TYER
CategoryPackaging equipment
LanguageEnglish

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