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Sony HCD-EX770 User Manual

Sony HCD-EX770
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Sony Corporation
Home A&V Products Company
DHC-EX770MD
HCD-EX770
SERVICE MANUAL
MICROFILM
9-922-860-11
98D001648-1D
Printed in Japan ©1998.4
Published by Quality Assurance Dept.
(Shibaura)
DHC-EX770MD is composed of following models.
As for the service manual, it is issued for each component
model, then, please refer to it.
AEP Model
UK Model
PARTS LIST (ACCESSORIES & PACKING MATERIALS)
Part No. Description
1-475-883-11 COMMANDER, STANDARD (RM-EX77)
1-501-594-11 ANTENNA (FM)
1-501-721-11 ANTENNA (LOOP)
1-769-170-21 CORD (WITH CONNECTOR) (7P) (TA-ST-MDS-CDP)
1-775-373-11 CORD, CONNECTION (0.5m) (AUDIO)
1-775-924-11 CORD, LIGHT PLUG
3-860-163-13 MANUAL, INSTRUCTION (ENGLISH, SPANISH)
3-860-163-23 MANUAL, INSTRUCTION (FRENCH, DUTCH) (AEP)
3-860-163-33 MANUAL, INSTRUCTION (GERMAN, ITALIAN) (AEP)
3-860-143-43 MANUAL, INSTRUCTION (SWEDISH, PORTUGUESE) (AEP)
4-981-643-01 COVER, BATTERY (FOR RM-EX77)
4-992-237-01 CAP (PJ) (FOR TA-EX770)
MINI Hi-Fi COMPONENT SYSTEM
HCD-EX770 is composed of TA-EX770 and CDP-EX770
COMPONENTS MODEL NAME FOR DHC-EX770MD
AMPLIFIER TA-EX770
TUNER ST-EX770
CD PLAYER CDP-EX770
MINIDISC DECK MDS-EX770
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Sony HCD-EX770 Specifications

General IconGeneral
BrandSony
ModelHCD-EX770
CategoryStereo System
LanguageEnglish

Summary

COMPONENTS MODEL NAME

PARTS LIST

ACCESSORIES & PACKING MATERIALS

List of included accessories and packing materials for the unit.

SPECIFICATIONS

General

General operational parameters and power requirements for the unit.

Abbreviation

List of abbreviations used throughout the service manual.

MODEL IDENTIFICATION

BACK PANEL

Identification details and labels located on the back panel of the unit.

SECTION 1 GENERAL

Other Features

Singing along: Karaoke

Instructions for using the karaoke function and microphone.

Adjusting the sound

Details on adjusting sound parameters like bass and treble.

SECTION 2 DISASSEMBLY

CASE, FRONT PANEL ASS’Y

Procedure for disassembling the front panel assembly.

SECTION 3 DIAGRAMS

3-1. IC PIN FUNCTION DESCRIPTION

Detailed pin functions for ICs on the panel board.

IC Block Diagrams

• Waveforms

• Circuit Boards Location

SECTION 4 EXPLODED VIEWS

(1) CHASSIS SECTION

Exploded view of the chassis and its components.

(2) FRONT PANEL SECTION

Exploded view of the front panel and its parts.

SECTION 5 ELECTRICAL PARTS LIST

SPECIFICATIONS

SAFETY-RELATED COMPONENT WARNING!!

MODEL IDENTIFICATION

Back Panel

Identification details and labels located on the back panel.

SERVICING NOTES

How to operate with a single unit.

Instructions for operating the unit with external service equipment.

KEY/FL tube/LED check mode.

Procedure to enter and use the check mode for indicators.

SECTION 1 GENERAL

Listening to the radio

Steps for tuning into radio stations using preset or manual methods.

Labeling the preset stations

Guide for naming and storing radio presets with up to eight characters.

Using the Radio Data System (RDS)

Instructions on how to access and display RDS information.

SECTION 2 DISASSEMBLY

CASE, FRONT PANEL SECTION

Detailed steps for disassembling the front panel section of the unit.

SECTION 3 ELECTRICAL ADJUSTMENTS

Precautions in Repairing

General precautions to take before performing repairs on the unit.

AM SECTION

Procedures for adjusting the AM tuning level.

FM SECTION

Procedures for adjusting the FM tuning level.

SECTION 4 DIAGRAMS

4-1. IC PIN FUNCTION DESCRIPTION

Detailed pin functions for ICs on the main board.

• Waveforms

MD MECHANISM DECK Section

Waveform examples from the MD mechanism deck section.

MAIN/PANEL/MOTOR Section

Waveform examples from the main/panel/motor section.

IC Block Diagrams

MD MECHANISM DECK Section

IC block diagram for the MD mechanism deck.

SECTION 5 EXPLODED VIEWS

(1) CHASSIS SECTION

Exploded view illustrating the chassis and main mechanical parts.

(2) FRONT PANEL SECTION

Exploded view detailing the front panel assembly and its components.

SECTION 6 ELECTRICAL PARTS LIST

SECTION 1 SERVICING NOTES

1-1. POWER SUPPLY DURING SERVICING

Guidance on providing power to the unit during servicing operations.

1-2. FLUORESCENT INDICATOR TUBE/BUTTONS/ JOG&LEDs CHECK MODE

Steps to activate and use the check mode for display and buttons.

1-3. SELECTION OF INPUT SIGNAL

Method to select input signals by pressing buttons while turning the selector.

SECTION 2 GENERAL

Basic Operations

General instructions for operating the unit's basic functions.

Playing a CD

Instructions for playing audio CDs, including track selection.

Recording a CD on a tape (MHC-EX66 or the optional TC-EX77)

Step-by-step guide for recording audio from a CD to a tape deck.

To stop recording

Procedure to halt the recording process.

The CD player

Information specific to the CD player component.

Using the CD display

How to interpret information displayed on the CD player's screen.

Playing the CD tracks repeatedly

Instructions for setting the repeat playback mode for CDs.

– Repeat Play

Specific instructions for setting the repeat playback function.

Playing the CD tracks in random order

How to enable shuffle play for random track playback.

– Shuffle Play

Instructions for activating the shuffle play feature.

Programming the CD tracks

Guide to programming a sequence of tracks for playback.

– Program Play

Steps for programming a specific track sequence.

Looping part of a CD

How to create and manage audio loops for parts of a CD.

– Loop

Instructions for using the loop function.

The difference between NORMAL and RHYTHM

Explanation of the two looping modes: Normal and Rhythm.

SECTION 3 DISASSEMBLY

CASE, CHASSIS

Detailed steps for disassembling the main chassis of the unit.

LOADING PANEL

Procedure for removing and reassembling the CD loading panel.

FRONT PANEL SECTION

Steps for disassembling the front panel section of the unit.

MAIN BOARD, CD MECHANISM DECK

Disassembly instructions for the main board and CD mechanism.

BASE UNIT

Procedure for disassembling the base unit of the CD player.

TRAY SECTION

Steps for disassembling the CD tray mechanism.

BD BOARD

Disassembly of the BD board.

OPTICAL PICK-UP, SLED MOTOR

Steps for removing the optical pick-up and sled motor assembly.

SECTION 4 ELECTRICAL ADJUSTMENTS

Precautions for checking laser diode emission

Crucial safety advice to prevent eye damage when checking laser output.

PRECAUTIONS FOR USE OF OPTICAL PICK-UP (KMS-260A)

Handling precautions for the optical pick-up to prevent static damage.

CREATING MO CONTINUOUSLY RECORDED DISC

Method for preparing a MO disc for bias and error rate testing.

Focus Bias Adjustment

Procedure for adjusting the focus bias when the optical pick-up is replaced.

RF signal reference waveform (eye pattern)

Visual reference for the correct RF signal waveform during adjustment.

S-Curve Check

Procedure to perform an S-curve check for proper operation.

Traverse waveform

Adjustment procedure for the traverse waveform, ensuring symmetry.

Focus/Tracking Gain Adjustment (RV102, RV103)

Note regarding focus/tracking gain adjustment, stating it has a margin.

5-8. FOCUS BIAS ADJUSTMENT

Method for adjusting focus bias based on C1 error rate.

5-9. ERROR RATE CHECK

Procedure for checking CD and MO error rates.

5-10. FOCUS BIAS CHECK

How to check focus bias and its tolerance.

SECTION 5 DIAGRAMS

Circuit Boards Location

Diagram showing the physical placement of various circuit boards.

6-1. BLOCK DIAGRAM (1/2)

First part of the block diagram illustrating system signal flow.

6-2. BLOCK DIAGRAM (2/2)

Second part of the block diagram showing system signal flow.

6-3. PRINTED WIRING BOARDS – MD MECHANISM DECK Section –

Printed wiring board layout for the MD mechanism deck.

6-4. SCHEMATIC DIAGRAM – MD MECHANISM DECK Section –

Schematic diagram for the MD mechanism deck section.

6-5. SCHEMATIC DIAGRAM – MAIN/DISPLAY Section –

Schematic diagram for the main and display sections.

6-6. PRINTED WIRING BOARDS – MAIN/DISPLAY Section –

Printed wiring board layout for the main and display sections.

• Waveforms

Illustrations of various waveforms encountered in the system.

MD MECHANISM DECK Section

Waveform examples from the MD mechanism deck.

MAIN/DISPLAY Section

Waveform examples from the main/display section.

• IC Block Diagrams

Block diagrams illustrating the internal structure of integrated circuits.

MD MECHANISM DECK Section

IC block diagram for the MD mechanism deck.

6-7. IC PIN FUNCTION DESCRIPTION

Detailed pin functions for integrated circuits.

BD BOARD IC101 CXA2523R (RF AMPLIFIER)

Pin functions for IC101 on the BD board, an RF amplifier.

MAIN BOARD IC401 RU8X12MF-0010 (SYSTEM CONTROLLER)

Pin functions for IC401, the system controller on the main board.

SECTION 6 EXPLODED VIEWS

(1) CHASSIS SECTION

Exploded view illustrating the chassis and main mechanical parts.

(2) MECHANISM DECK SECTION-1 (MDM-3A)

Exploded view of the first part of the MD mechanism deck.

(3) MECHANISM DECK SECTION-2 (MDM-3A)

Exploded view of the second part of the MD mechanism deck.

SECTION 8 ELECTRICAL PARTS LIST

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT

NOTES ON LASER DIODE EMISSION CHECK

Notes on chip component replacement

Flexible Circuit Board Repairing

CAUTION

SAFETY-RELATED COMPONENT WARNING!!

CAUTION

ADVARSEL!

VARNING

VAROITUS

SECTION 1 SERVICING NOTES

1-1. POWER SUPPLY DURING SERVICING

Guidance on providing power to the unit during servicing operations.

1-2. FLUORESCENT INDICATOR TUBE/BUTTONS/ JOG&LEDs CHECK MODE

Steps to activate and use the check mode for display and buttons.

1-3. SELECTION OF INPUT SIGNAL

Method to select input signals by pressing buttons while turning the selector.

1-4. RETRY CAUSE DISPLAY MODE AT RECORD

How to Use Table 1-1.

SECTION 2 GENERAL

Basic Operations

General instructions for operating the unit's basic functions.

Playing the MD tracks in random order

How to play MD tracks in a random sequence.

Playing the MD tracks repeatedly

Instructions for setting repeat playback for MD tracks.

Checking the remaining time of a track

How to check remaining track time using the MD display.

Using the MD display

Guidance on interpreting information shown on the MD display.

Programming the MD tracks

Guide to programming a sequence of tracks for MD playback.

– Program Play

Steps for programming a specific track sequence.

Recording on an MD manually

Step-by-step guide for recording music onto an MD manually.

Adjusting the recording level

Steps to adjust the recording level on the MD deck.

Recording the favorite CD tracks on an MD

Instructions for recording selected CD tracks onto an MD.

Selecting the tracks

How to select tracks from a CD for recording onto an MD.

Starting recording of CD tracks

Instructions for starting the recording process from CDs.

Recording from four or more CDs

Instructions for recording from multiple CDs consecutively.

Recording only the first CD track

Method to record only the first track from a CD.

Starting recording of prestored audio data

Information on starting recordings of prestored audio data.

Marking track numbers at a specific point while recording

How to mark track numbers during the recording process.

Auto Cut

Function to automatically cut tracks during recording.

Marking track numbers automatically while recording

Process for automatically marking tracks during recording.

Erasing recordings

Instructions and procedures for erasing recorded content.

– Erase Function

Overview of the erasing function for MD recordings.

Erasing a single track

Steps to erase a single track from an MD.

Moving recorded tracks

How to move recorded tracks on an MD.

– Use Function

How to use the function to move tracks on an MD.

Erasing a portion of a track

Procedure to erase only a part of a track on an MD.

Erasing all tracks

Steps to erase all tracks from an MD.

Dividing recorded tracks

How to divide recorded tracks on an MD.

– Divide Function

Instructions for dividing recorded tracks.

Combining recorded tracks

How to combine recorded tracks on an MD.

– Combine Function

Instructions for combining recorded tracks.

Undoing the last edit

Functionality for undoing the last edit operation on an MD.

– Undo Function

Functionality for undoing the last edit operation on an MD.

To cancel labelling

Steps to cancel the track titling process.

To check the titles

How to view existing track titles on the MD.

To change an existing title

Procedure to edit or change the title of a track.

System limitations of MDs

Guide to the Serial Copy Management System

MD messages (DHC-MD77/MD77 only)

SECTION 3 DISASSEMBLY

CASE, FRONT PANEL SECTION

Detailed steps for disassembling the front panel section.

MECHANISM DECK

Disassembly of the MD mechanism deck.

BRACKET (T), (L), (R)

Exploded view and part list for the mechanism brackets.

BD BOARD

Disassembly of the BD board.

SUB CHASSIS

Steps for removing and reassembling the sub chassis.

SHUTTER ASS’Y

Disassembly of the shutter assembly.

OVER WRITE HEAD

Procedure for removing the overwrite head.

SLIDER COMPLETE ASS’Y

Steps for disassembling the slider complete assembly.

NOTE FOR INSTALLATION

Important notes and guidance for the installation process.

SECTION 4 TEST MODE

4-1. PRECAUTIONS FOR USE OF TEST MODE

Safety guidelines and precautions before using the test mode.

4-1-1. Recording Laser Emission Mode and Operating Button

Explanation of modes related to laser emission and button operations.

4-2. SETTING THE TEST MODE

Steps to enter the test mode by pressing buttons and connecting power.

4-3. RELEASING THE TEST MODE

Procedure to exit the test mode and return to normal operation.

4-4. BASIC OPERATIONS OF THE TEST MODE

Overview of buttons and knob functions used within the test mode.

4-5. SELECTING THE TEST MODE

How to select among the thirteen available test modes using the selector knob.

4-6. OPERATING THE CONTINUOUS PLAYBACK MODE

Instructions for using the continuous playback mode.

4-7. OPERATING THE CONTINUOUS RECORDING MODE

Guide on how to operate the continuous recording mode.

4-8. EEP MODE

Information on the EEP mode for reading/writing non-volatile memory.

4-9. FUNCTIONS OF OTHER BUTTONS

Description of functions for various buttons not covered elsewhere.

4-10. TEST MODE DISPLAYS

How the display changes in test mode when the button is pressed.

4-11. MEANINGS OF OTHER DISPLAYS

Explanation of various displays shown during test modes.

SECTION 5 ELECTRICAL ADJUSTMENTS

5-1. PRECAUTIONS FOR CHECKING LASER DIODE EMISSION

Crucial safety advice to prevent eye damage when checking laser output.

5-2. PRECAUTIONS FOR USE OF OPTICAL PICK-UP (KMS-260A)

Handling precautions for the optical pick-up to prevent static damage.

5-4. CREATING MO CONTINUOUSLY RECORDED DISC

Method for preparing a MO disc for bias and error rate testing.

5-5. TEMPERATURE COMPENSATION OFFSET ADJUSTMENT

Procedure for adjusting temperature compensation offset.

5-6. LASER POWER ADJUSTMENT

Steps to adjust the laser power output to specified levels.

5-7. TRAVERSE (E-F BALANCE) ADJUSTMENT

Procedure for adjusting the traverse waveform balance.

Focus/Tracking Gain Adjustment (RV102, RV103)

Note regarding focus/tracking gain adjustment, stating it has a margin.

5-8. FOCUS BIAS ADJUSTMENT

Method for adjusting focus bias based on C1 error rate.

5-9. ERROR RATE CHECK

Procedure for checking CD and MO error rates.

5-10. FOCUS BIAS CHECK

How to check focus bias and its tolerance.

5-11. ADJUSTING POINTS AND CONNECTING POINTS

Identification of adjustment points and connection points on the BD board.

Circuit Boards Location

Diagram showing the physical placement of various circuit boards.

SECTION 6 DIAGRAMS

6-1. BLOCK DIAGRAM (1/2)

First part of the block diagram illustrating system signal flow.

6-2. BLOCK DIAGRAM (2/2)

Second part of the block diagram showing system signal flow.

6-3. PRINTED WIRING BOARDS – MD MECHANISM DECK Section –

Printed wiring board layout for the MD mechanism deck.

6-4. SCHEMATIC DIAGRAM – MD MECHANISM DECK Section –

Schematic diagram for the MD mechanism deck section.

6-5. SCHEMATIC DIAGRAM – MAIN/DISPLAY Section –

Schematic diagram for the main and display sections.

6-6. PRINTED WIRING BOARDS – MAIN/DISPLAY Section –

Printed wiring board layout for the main and display sections.

• Waveforms

Illustrations of various waveforms encountered in the system.

MD MECHANISM DECK Section

Waveform examples from the MD mechanism deck.

MAIN/DISPLAY Section

Waveform examples from the main/display section.

• IC Block Diagrams

Block diagrams illustrating the internal structure of integrated circuits.

MD MECHANISM DECK Section

IC block diagram for the MD mechanism deck.

6-7. IC PIN FUNCTION DESCRIPTION

Detailed pin functions for integrated circuits.

BD BOARD IC101 CXA2523R (RF AMPLIFIER)

Pin functions for IC101 on the BD board, an RF amplifier.

MAIN BOARD IC401 RU8X12MF-0010 (SYSTEM CONTROLLER)

Pin functions for IC401, the system controller on the main board.

SECTION 7 EXPLODED VIEWS

(1) CHASSIS SECTION

Exploded view illustrating the chassis and main mechanical parts.

(2) MECHANISM DECK SECTION-1 (MDM-3A)

Exploded view of the first part of the MD mechanism deck.

(3) MECHANISM DECK SECTION-2 (MDM-3A)

Exploded view of the second part of the MD mechanism deck.

SECTION 8 ELECTRICAL PARTS LIST

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