Sullair 900 - Page 6

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Table of Contents 600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT User Manual

Notes:

02250197-981 R01

iv Subject to EAR, ECCN EAR99 and related export control restrictions.

Main Page

Table of Contents3
Section 1: Safety7
General7
Personal Protective Equipment7
Pressure Release7
Fire and Explosion8
Moving Parts9
Hot Surfaces, Sharp Edges and Sharp Corners10
Tier 4 Emissions Module-If Equipped10
Toxic and Irritating Substances10
Electrical Shock12
Lifting12
Entrapment12
Implementation of Lockout/Tagout12
Jump Starting13
Towing114
Preparing to Tow14
Towing16
Parking or Locating Compressor16
California Proposition 6517
Symbols and References18
Section 2: Description23
Introduction23
Description of Components23
Sullair Compressor Unit, Functional Description26
Compressor Cooling and Lubrication System, Functional Description26
Capacity Control System, Functional Description28
Start-0 to 65 Psig (0 to 4.5 Bar)28
Low Pressure-80 to 100 Psig (5.5 to 6.9 Bar)28
To 175 Psig (5.5 to 12.1 Bar) for "HH" Models28
Shutdown28
Compressor Discharge System, Functional Description31
Aftercooled Air System, Functional Description31
Air Inlet System, Functional Description33
Piping and Instrumentation-Compressor34
Piping and Instrumentation-Engine36
Instrument Panel Group, Functional Description38
Engine Control Module, Functional Description38
Electrical System, Functional Description41
Wiring Diagram, Tier 342
Compass® Controller Wiring Diagram43
Section 3: Specifications45
Table of Specifications-All Models45
Tables of Specifications-600H, 750, 750H, 750HH46
Tables of Specifications-825, 900, 900H, 105047
Lubrication Guide, Compressor48
Application Guide48
Lubrication Guide, Engine48
ID, Tandem Axle50
ID, 4-Wheel52
ID, Without Running Gear54
Section 4: Operation57
General57
Purpose of Controls57
Compressor Start-Up Procedure59
Shutdown Procedure60
Section 5: Maintenance61
General61
Daily Operation61
Engine Coolant61
Maintenance after Initial 50 Hours of Operation62
Maintenance Every 100 Hours62
Maintenance Every 250 Hours62
Maintenance Every 300 Hours62
Maintenance Every 600 Hours62
Maintenance Every 1000 Hours62
Maintenance Every 1500 Hours63
Parts Replacement and Adjustment Procedures63
Compressor Fluid Change Procedure63
Running Gear Lubrication63
Wheel Bearing Lubrication64
Main Fluid Filter Servicing66
Air Filter Maintenance66
Troubleshooting Guide71
Section 6: Noise Control75
Noise Emissions Warranty75
Tampering with the Noise Control System Is Prohibited75
Noise Emissions Maintenance and Maintenance Record Log76

Sullair 900 - Page 6

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