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Sullair
Air Compressor
900
Page 74
Sullair 900 - Page 74
80 pages
Manual
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5: Maintenance
600H, 700, 750,
750H, 750HH, 825,
900, 900H, 1050 T3
CAT User Manual
Notes:
02250197-9
81 R01
68
Subject to EAR, ECCN EAR99 and related
export control restrictions.
73
75
Table of Contents
Main Page
Table of Contents
3
Section 1: Safety
7
General
7
Personal Protective Equipment
7
Pressure Release
7
Fire and Explosion
8
Moving Parts
9
Hot Surfaces, Sharp Edges and Sharp Corners
10
Tier 4 Emissions Module-If Equipped
10
Toxic and Irritating Substances
10
Electrical Shock
12
Lifting
12
Entrapment
12
Implementation of Lockout/Tagout
12
Jump Starting
13
Towing1
14
Preparing to Tow
14
Towing
16
Parking or Locating Compressor
16
California Proposition 65
17
Symbols and References
18
Section 2: Description
23
Introduction
23
Description of Components
23
Sullair Compressor Unit, Functional Description
26
Compressor Cooling and Lubrication System, Functional Description
26
Capacity Control System, Functional Description
28
Start-0 to 65 Psig (0 to 4.5 Bar)
28
Low Pressure-80 to 100 Psig (5.5 to 6.9 Bar)
28
To 175 Psig (5.5 to 12.1 Bar) for "HH" Models
28
Shutdown
28
Compressor Discharge System, Functional Description
31
Aftercooled Air System, Functional Description
31
Air Inlet System, Functional Description
33
Piping and Instrumentation-Compressor
34
Piping and Instrumentation-Engine
36
Instrument Panel Group, Functional Description
38
Engine Control Module, Functional Description
38
Electrical System, Functional Description
41
Wiring Diagram, Tier 3
42
Compass® Controller Wiring Diagram
43
Section 3: Specifications
45
Table of Specifications-All Models
45
Tables of Specifications-600H, 750, 750H, 750HH
46
Tables of Specifications-825, 900, 900H, 1050
47
Lubrication Guide, Compressor
48
Application Guide
48
Lubrication Guide, Engine
48
ID, Tandem Axle
50
ID, 4-Wheel
52
ID, Without Running Gear
54
Section 4: Operation
57
General
57
Purpose of Controls
57
Compressor Start-Up Procedure
59
Shutdown Procedure
60
Section 5: Maintenance
61
General
61
Daily Operation
61
Engine Coolant
61
Maintenance after Initial 50 Hours of Operation
62
Maintenance Every 100 Hours
62
Maintenance Every 250 Hours
62
Maintenance Every 300 Hours
62
Maintenance Every 600 Hours
62
Maintenance Every 1000 Hours
62
Maintenance Every 1500 Hours
63
Parts Replacement and Adjustment Procedures
63
Compressor Fluid Change Procedure
63
Running Gear Lubrication
63
Wheel Bearing Lubrication
64
Main Fluid Filter Servicing
66
Air Filter Maintenance
66
Troubleshooting Guide
71
Section 6: Noise Control
75
Noise Emissions Warranty
75
Tampering with the Noise Control System Is Prohibited
75
Noise Emissions Maintenance and Maintenance Record Log
76
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