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Sullair LS20 User Manual

Sullair LS20
156 pages
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INDUSTRIAL AIR
COMPRESSOR
LS20
100HP/ 775KW
STANDARD AND 24KT
including
Variable SSpeed DDrive
OPERATOR’S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number 02250137-540
©Sullair Corporation

Table of Contents

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Sullair LS20 Specifications

General IconGeneral
BrandSullair
ModelLS20
CategoryAir Compressor
LanguageEnglish

Summary

Section 1 Safety

1.1 General Safety Precautions

General guidelines for safe operation and maintenance of the compressor.

1.2 Personal Protective Equipment

Requirements for operator PPE, including eye, face, and hearing protection.

1.3 Pressure Release

Installation of flow-limiting valves for pressure release in air lines.

1.4 Fire and Explosion Hazards

Precautions against fire and explosion due to lubricants, vapors, and ignition sources.

1.5 Moving Parts Safety

Instructions to keep body parts and clothing away from moving components.

1.7 Toxic and Irritating Substances

Warnings regarding the use of compressed air for breathing and handling of fluids.

1.8 Electrical Shock Hazards

Safety procedures for electrical installation, maintenance, and avoiding shock.

Section 2 Description

2.2 Description of Components

Overview of the main components and assemblies of the air compressor package.

2.3 Sullair Compressor Unit, Functional Description

Detailed functional description of the Sullair rotary screw compressor unit.

2.4 Compressor Cooling and Lubrication System

Functional description of the cooling and lubrication system for air-cooled models.

2.6 Control System, Supervisor Controller

Functional description of the capacity control system using the Supervisor Controller.

2.7 Control System, Electro-Mechanical Valve

Functional description of the capacity control system using electro-mechanical valves.

2.8 Air Inlet System, Functional Description

Description of the air inlet system, including air filter and inlet valve.

2.9 Instrument Panel Group, Electro-Mechanical

Description of the instrument panel gauges and controls for the electro-mechanical controller.

Section 3 Specifications

3.1 Table of Specifications LS20-100HP/ 75KW

Detailed specifications including HP, capacity, dimensions, and weight for various models.

3.2 Lubrication Guide

Guidelines for selecting and using compressor lubricants for optimal performance.

3.4 Lubrication Change Recommendations

Recommendations for fluid and filter changes based on operating hours and conditions.

Section 4 Installation

4.1 Mounting of Compressor

Requirements for compressor mounting, foundation, and leveling.

4.2 Ventilation and Cooling

Ventilation requirements for air-cooled and water-cooled compressor installations.

4.5 Fluid Level Check

Procedures for checking and maintaining the correct fluid level in the compressor.

4.6 Electrical Preparation- Electro-Mechanical

Electrical preparation steps for electro-mechanical controlled compressors.

4.8 Motor Rotation Direction Check- Standard

Procedure to check the motor rotation direction for standard electro-mechanical units.

4.9 Motor Rotation Direction Check- Supervisor

Procedure to check the motor rotation direction for Supervisor controlled units.

Section 5 Supervisor Controller

5.1 Supervisor Keyboard Layout

Description of the keyboard keys and their functions on the Supervisor controller.

5.2 Main Display

Explanation of the information shown on the Supervisor controller's main display.

5.4 Status - Pressures, Temperatures, Inputs, Outputs

Display of current operating status including pressures, temperatures, inputs, and outputs.

5.5 Control Parameters

Parameters for controlling operation, including pressure, temperature, and timer settings.

5.6 Maintenance Information and Timers

Display of preventive maintenance schedules and timers for service.

5.9 Calibration - Pressure Correction Factors

Procedure for calibrating pressure readings using correction factors.

Section 6 Operation

6.1 Motor Rotation Direction Check

Procedure to verify correct motor rotation direction before starting.

6.2 Initial Start-Up Procedure

Step-by-step guide for the first-time start-up of the compressor.

Section 7 Troubleshooting- Supervisor

7.1 Troubleshooting Introduction

Introduction to troubleshooting procedures and general inspection advice.

7.2 Troubleshooting Guide- Supervisor Controller

Chart listing common messages, probable causes, and remedies for Supervisor controller.

7.3 Machine Behavior After Power Outage

Describes compressor behavior after power loss and restart conditions.

Section 8 Operation- Electro-Mechanical

8.2 Purpose of Controls- Electro-Mechanical

Explanation of the purpose and function of controls and indicators on the panel.

8.3 Initial Start-Up Procedure

Step-by-step procedure for initial start-up of the electro-mechanical controller.

Section 9 Troubleshooting- Electro-Mechanical

9.1 Troubleshooting- Electro-Mechanical

Introduction to troubleshooting for electro-mechanical systems and general inspection.

9.2 Troubleshooting Guide- Electro-Mechanical

Guide for diagnosing and resolving common issues with electro-mechanical controllers.

Section 10 Maintenance

10.2 Daily Operation Checks

Routine checks to perform before starting the compressor daily.

10.5 Fluid Maintenance

Procedures for draining and changing compressor fluid.

10.6 Filter Maintenance

Guidelines for replacing fluid filter elements and gaskets.

10.7 Separator Maintenance

Procedure for replacing separator elements as indicated.

10.8 Parts Replacement and Adjustment Procedures

Detailed procedures for replacing common parts and making adjustments.

Section 11 Variable Speed Drive Applications

11.1 Description of Components

Overview of components specific to variable speed drive (VSD) applications.

11.2 Control System, Supervisor Controller (VSD)

Functional description of the control system for VSD compressors with Supervisor Controller.

11.4 Supervisor Controller/VSD Set Up Procedure

Procedure for setting up the Supervisor Controller and Variable Speed Drive.

Section 12 Illustrations and Parts List

12.1 Procedure for Ordering Parts

Instructions on how to order replacement parts from Sullair.

12.2 Recommended Spare Parts List

List of recommended spare parts for routine maintenance and repairs.

12.3 Motor, Compressor, Frame and Parts

Illustration and parts list for the motor, compressor, and frame assembly.

12.5 Air Inlet System- Air-Cooled

Illustration and parts list for the air inlet system of air-cooled models.

12.6 Air Inlet System- Water-Cooled

Illustration and parts list for the air inlet system of water-cooled models.

12.11 Fluid Piping System- Air-Cooled

Illustration and parts list for the fluid piping system of air-cooled models.

12.14 Sump and Parts

Illustration and parts list for the sump and associated components.

12.15 Pneumatic Controls- Supervisor Controller

Illustration and parts list for pneumatic controls used with Supervisor Controller.

12.16 Pneumatic Controls- Electro-Mechanical

Illustration and parts list for pneumatic controls used with Electro-Mechanical Controller.

12.17 Control Box- Supervisor Controller

Illustration and parts list for the control box of Supervisor Controller units.

12.18 Control Box- Electro-Mechanical

Illustration and parts list for the control box of Electro-Mechanical units.

12.28 Wiring Diagram- Full Voltage Supervisor

Wiring diagram for LS20-100HP with full voltage Supervisor Controller.

12.29 Wiring Diagram- Full Voltage Electro-Mechanical

Wiring diagram for LS20-100HP with full voltage Electro-Mechanical Controller.

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