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Sungrow SG20KTL User Manual

Sungrow SG20KTL
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SG10_12_15_20KTLV41-UEN-Ver30-201412 Version: 3.0
User Manual
SG10KTL/SG12KTL/
SG15KTL/SG20KTL
PV Grid-Connected Inverter

Table of Contents

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Sungrow SG20KTL Specifications

General IconGeneral
ModelSG20KTL
TypeString Inverter
Rated Output Power20 kW
Max. DC Input Power30 kW
Max. DC Input Voltage1100 V
Start Voltage200 V
Number of MPPTs2
Max DC Input Current per MPPT26 A
Max. Input Current per MPPT26 A
Rated AC Power20 kW
Rated AC Voltage400 V
AC Voltage Range310 V - 480 V
Rated Grid Voltage400 V
Rated Grid Frequency50 Hz / 60 Hz
Total Harmonic Distortion< 3%
Power Factor at Rated Power1
Adjustable Power Factor Range0.8 leading - 0.8 lagging
Max. Efficiency98.6%
European Efficiency98.4%
Efficiency98.6%
DC SwitchYes
Protection ClassIP65
Cooling ConceptNatural Cooling
Max. DC Power22000 W
Max. AC Power22 kW
Grid Frequency50/60 Hz
Operating Temperature Range-25 °C ~ +60 °C
Input Voltage Range200 V - 1000 V

Summary

About This Manual

Manual Purpose and Scope

Manual provides guidelines and additional info for inverter operation.

Target Audience and Usage

Manual is for technical personnel and owners; details usage instructions.

Symbols Explanation

DANGER Hazard Level

Indicates high risk of death or serious injury if not avoided.

WARNING Hazard Level

Indicates medium risk of death or serious injury if not avoided.

CAUTION Hazard Level

Indicates low risk of minor or moderate injury if not avoided.

NOTICE Hazard Level

Indicates potential equipment or property damage if not avoided.

Symbols on the Inverter Body

General Safety Symbols

Symbols indicating safety precautions and warnings on the inverter body.

Operational Safety Symbols

Symbols related to operational safety, qualified personnel, and load handling.

Safety Instructions

Important Safety Instructions

General safety instructions for installation, commissioning, operation, and maintenance.

Qualified Personnel Requirements

Defines qualifications and tasks for personnel performing installation and service.

Safety Instructions

Before Installation Precautions

CAUTION about handling device and NOTICE about shipping damage.

During Installation Precautions

DANGER if not electrically connected, CAUTION on ventilation.

During Electrical Connection Precautions

NOTICE on standards compliance and grid connection permission.

Safety Instructions

Electrical Hazard Warnings

DANGER about lethal voltage from PV arrays and WARNING on cable integrity.

Operation Safety Warnings

DANGER on disconnecting under load, CAUTION on hot surfaces.

Safety Instructions

Maintenance and Service Safety

DANGER on incorrect service, CAUTION on keeping people away, NOTICE on immediate repair.

Tool and Manual Requirements

Servicing requires proper tools, test equipment, and up-to-date manual.

Safety Instructions

Improper Servicing Precautions

NOTICE on using approved parts and avoiding modifications.

Electrostatic Discharge Precautions

NOTICE on handling sensitive circuit boards and ESD precautions.

Country Settings and Labels

NOTICE on country settings by service personnel only; WARNING on labels.

Product Introduction

Intended Usage

Describes the inverter's purpose as a grid-connected PV system component.

PV Array Connection Warning

WARNING: Inverter CANNOT connect to PV modules with grounded terminals.

Product Introduction

Product Appearance and Components

Identifies and describes the main components of the inverter unit.

Product Introduction

Inverter Dimensions and Weight

Provides physical dimensions and net weight for different inverter models.

LCD Display Panel Details

Describes the LCD display panel, its indicators, and buttons.

Product Introduction

LED Indicator States

Explains the meaning of the "RUN" and "FAULT" LED indicators.

DC Switch Functionality

Explains the purpose and operation of the DC switch for safety.

Technical Description

Principle Description of Inverter

Explains the transformer-less, grid-connected inverter's main circuit diagram and operation.

Technical Description

Inverter Core Functions

Details conversion, data storage, parameters, communication, and protection functions.

Technical Description

Derating Scenarios and PV Overload

Explains derating triggers and PV overload derating with a table.

Technical Description

Grid Voltage and Temperature Derating

Describes grid under-voltage and over-temperature derating with diagrams.

Power Limit Setting

Mentions user adjustment of output power via LCD panel.

Installation Flow

Inverter Installation Process Chart

Visual flowchart detailing the step-by-step installation process for installers.

Installation Flow

Installation Step Descriptions

Detailed description of each installation step with corresponding chapter references.

Unpacking and Storage

Unpacking and Inspection Procedures

Guides users on how to unpack and inspect the inverter for damage.

Unpacking and Storage

Inverter Identification and Nameplate

Explains how to identify the inverter using its nameplate and icons.

Unpacking and Storage

Inverter Delivery Contents List

Lists all items included in the inverter package with descriptions.

Unpacking and Storage

Inverter Storage Guidelines

Provides recommendations for storing the inverter under various conditions.

Installing Inverter onto Wall

Selecting Optimal Installation Location

Discusses criteria for choosing a suitable and safe location for inverter mounting.

Installing Inverter onto Wall

Inverter Mounting Orientation and Environment

Details correct mounting orientation, temperature, and humidity requirements.

Installing Inverter onto Wall

Installation Location Avoidance

Specifies locations to avoid, such as direct sunlight, closed cabinets, and reachable by children.

Installing Inverter onto Wall

Moving Inverter to Installation Site

Provides instructions and safety tips for safely moving the inverter.

Backplate Dimensions for Mounting

Shows dimensions of the mounting backplate.

Installing Inverter onto Wall

Mounting Backplate on Concrete Wall

Step-by-step guide for attaching the backplate to a concrete wall.

Installing Inverter onto Wall

Attaching Inverter to Backplate

Instructions for lifting and securing the inverter to the mounted backplate.

Mounting Backplate on Metal Frame

Step-by-step guide for attaching the backplate to a metal frame.

Installing Inverter onto Wall

Fastening Backplate to Metal Frame

Details on fastening the backplate to a metal frame using bolts and nuts.

Attaching Inverter to Backplate on Metal Frame

Instructions for attaching the inverter to the backplate on a metal frame.

Electrical Connection

Inverter Terminals Description

Identifies and describes the various terminals on the inverter.

Electrical Connection

Simplified Electrical Connection Diagram

Shows a general diagram for connecting the inverter to the PV system and grid.

Electrical Connection

Inverter Electrical Connection Diagram Details

Details the electrical connection diagram, including PV arrays, logger, PC, breaker, and grid.

Electrical Connection

AC Side Circuit Breaker Requirements

Specifies the recommended AC circuit breaker ratings for different inverter models.

Residual Current Device and Multi-Inverter

Discusses RCD requirements and parallel connection guidelines.

Electrical Connection

AC Cable Requirements and Selection

Details AC cable requirements, including impedance, length, and conductor size.

Electrical Connection

Connecting SG10KTL to AC Grid

Step-by-step guide for connecting SG10KTL to the AC grid.

Electrical Connection

Connecting SG20KTL to AC Grid

Step-by-step guide for connecting SG20KTL to the AC grid.

Electrical Connection

AC Connector and Grounding Connection

Details latching, fastening, and grounding the AC connector and cables.

Electrical Connection

PV Array Connection Danger and Warning

DANGER of lethal voltage and WARNING on impedance checks before connecting PV arrays.

PV Inputs Configuration Modes

Introduces Independent and Parallel PV input modes.

Electrical Connection

PV Input Configuration: Independent Mode

Explains independent mode operation and requirements for PV strings.

Electrical Connection

PV Input Configuration: Parallel Mode

Explains parallel mode operation and requirements for PV strings.

Electrical Connection

DC Cable and Connector Requirements

Details DC cable cross-section, diameters, voltage, and current ratings.

Electrical Connection

DC Cable Assembly Procedures

Step-by-step guide for assembling DC cable ends with crimp contacts.

DC Wiring Procedures and Safety

DANGER for live DC cables; procedures for connecting PV arrays in independent mode.

Electrical Connection

PV String Polarity Check

Emphasizes checking PV string polarity and voltage limits before connecting.

Electrical Connection

Connecting PV Strings in Parallel Mode

Steps for connecting PV strings in parallel mode, including shorting input areas.

Electrical Connection

Grounding Warning and System Overview

WARNING against grounding DC poles; overview of grounding requirements for the system.

Electrical Connection

Grounding for PV Power System

Illustrates grounding for PV power systems with multiple inverters.

Second Protective Earth Terminals

Describes the availability and use of second PE terminals for connection.

Electrical Connection

Communication Connection Overview

Introduces RS485 interface for transferring operational data to PC or logger.

Electrical Connection

RS485 Communication Cable Requirements

Lists requirements for RS485 cables and CAUTION on lighting protection.

Communication System Setup

Explains communication system for single and multiple inverters.

Electrical Connection

Multiple Inverter Daisy Chain Connection

Details connecting multiple inverters in a daisy chain for communication.

Electrical Connection

RS485 Communication Cable Assembly

Steps for assembling RJ45 plugs and connecting RS485 cables to devices.

Commissioning

Inspection Before Commissioning

Lists essential checks to be performed before starting the inverter commissioning.

Commissioning Procedure Steps

Step-by-step guide to start up and commission the inverter for the first time.

Commissioning

Language, Time, and Country Code Settings

Guides through setting language, time, and country code for the inverter.

Commissioning

Grid Code and Protective Parameter Configuration

Details setting grid codes and configuring protective parameters.

PV Configuration Mode and Final Confirmation

Steps to set PV configuration mode and confirm all settings.

Disconnecting, Dismantling and Disposing the Inverter

Disconnecting the Inverter Safely

Procedures for safely disconnecting the inverter from AC and DC power sources.

Disconnecting, Dismantling and Disposing the Inverter

Dismantling and Disposing Instructions

Refers to previous chapters for dismantling and highlights responsibility for disposal.

Troubleshooting and Maintenance

Troubleshooting LED Indicators

Guides on troubleshooting issues indicated by LED indicators.

Troubleshooting LCD Screen Faults

Provides a table for diagnosing and resolving faults displayed on the LCD screen.

Troubleshooting and Maintenance

LCD Fault Code Troubleshooting (002-009)

Details troubleshooting steps for specific fault codes related to grid voltage and frequency.

Troubleshooting and Maintenance

LCD Fault Code Troubleshooting (010-021)

Guides on resolving faults related to islanding, DC current, failure currents, and grid abnormalities.

Troubleshooting and Maintenance

LCD Fault Code Troubleshooting (022-043)

Details troubleshooting for PV input overcurrent, configuration issues, and temperature problems.

Troubleshooting and Maintenance

LCD Fault Code Troubleshooting (044-076)

Covers faults related to boost circuits, configuration mismatch, sampling, and protection circuits.

Troubleshooting and Maintenance

Routine Maintenance Schedule

Outlines routine maintenance tasks and their recommended periods.

Fan Cleaning Procedure

Step-by-step instructions for cleaning the inverter's fans safely.

Troubleshooting and Maintenance

Fan Replacement Procedure

Instructions for replacing the inverter fans, emphasizing technician involvement.

Troubleshooting and Maintenance

Air Inlet and Outlet Cleaning

Guidance on cleaning air inlets and outlets for maintaining ventilation.

Troubleshooting and Maintenance

Contacting Sungrow Service

Provides contact information and required details for technical assistance.

Operation of LCD Display Panel

Inverter Button Function Descriptions

Explains the functions of the ESC and ENTER buttons on the inverter's LCD panel.

Operation of LCD Display Panel

Inverter Menu Tree Navigation

Illustrates the hierarchical structure of the inverter's menu system.

Operation of LCD Display Panel

Main Screen Information Display

Describes the information presented on the inverter's main LCD screen.

Inverter State Descriptions

Explains different inverter states like Run, Standby, Stop, and Fault.

Operation of LCD Display Panel

Adjusting LCD Contrast

Steps for adjusting the contrast of the inverter's LCD display for better readability.

Operation of LCD Display Panel

Detailed Running Information Display

Explains how to access and interpret detailed running information on the LCD.

Operation of LCD Display Panel

Viewing Running Information Records

Guides on how to view historical running data pages.

Viewing Fault Records

Explains how to access and view the inverter's fault records.

Operation of LCD Display Panel

Starting and Stopping the Inverter

Step-by-step instructions for starting and stopping the inverter via the LCD menu.

Operation of LCD Display Panel

Parameter Settings Password Protection

Explains the password protection for parameter settings and how to enter it.

Operation of LCD Display Panel

Language Setting Configuration

Details how to configure the display language for the inverter.

Time Setting for Data Logging

Explains the importance and procedure for setting the correct time.

Operation of LCD Display Panel

Energy Deviation Adjustment

Guides on adjusting energy values if they differ from external metering.

Loading Default Parameters

Explains how to reset parameters to default values and the implications.

Firmware Version Information

Describes how to view the inverter's firmware version details.

Operation of LCD Display Panel

Main Screen of Run-param Settings

Details how to access and set running parameters like standby time and P-W limits.

Operation of LCD Display Panel

Running Parameters Specification

Table detailing parameters like Standby time, Recover time, P-W limits, and PF.

Operation of LCD Display Panel

Reactive Power Regulation Modes

Explains Pf, Qt, Off, Q(P), and Q(U) modes for reactive power regulation.

Operation of LCD Display Panel

Q(P) Mode Parameter Settings (Italy)

Details Italy-specific Q(P) mode parameters and their settings.

Operation of LCD Display Panel

Q(U) Mode Parameter Settings (Italy)

Details Italy-specific Q(U) mode parameters and their settings.

Operation of LCD Display Panel

Saving P/Q-set Values

Instructions for saving or restoring P/Q-set values upon power down.

Operation of LCD Display Panel

Protective Parameters Overview

Explains the purpose of protective parameters and country code selection.

Operation of LCD Display Panel

Grid Code Selection and LVRT

Guides on selecting grid codes and enabling/disabling LVRT function.

Single-stage Protective Parameters

Details the single-stage protective parameter settings.

Operation of LCD Display Panel

Multi-stage Protective Parameters

Details the multi-stage protective parameter settings.

Operation of LCD Display Panel

Italy Stage I Protective Parameters

Explains Stage I protective parameters for Italy.

Operation of LCD Display Panel

Italy Stage II Protective Parameters

Explains Stage II protective parameters for Italy.

Operation of LCD Display Panel

Communication Parameters Setting

Guides on setting communication parameters like address.

Operation of LCD Display Panel

PV Configuration Mode Setting

Details how to set the PV configuration mode (Independent/Parallel).

Operation of LCD Display Panel

Over-frequency Derating Setting for Italy

Explains Italy-specific derating based on grid frequency.

Operation of LCD Display Panel

Italy Reactive Power Regulation: Q(P) Mode

Details Italy-specific Q(P) mode reactive power regulation.

Operation of LCD Display Panel

Italy Reactive Power Regulation: Q(U) Mode

Details Italy-specific Q(U) mode reactive power regulation.

Operation of LCD Display Panel

Italy Grid Protection Recovery Value

Provides recovery values for grid protection parameters in Italy.

Operation of LCD Display Panel

Italy Stage I Protective Parameters

Explains Stage I protective parameters for Italy.

Italy Stage II Protective Parameters

Explains Stage II protective parameters for Italy.

Appendix

Technical Data Overview

Provides detailed technical specifications for the inverter models.

Appendix

Inverter Electrical Specifications

Lists AC output power, voltage, frequency, and current specifications.

Appendix

Protection Features and System Specifications

Details protection features, efficiency, isolation, and environmental ratings.

Appendix

Communication and Terminal Specifications

Specifies communication interfaces and recommended conductor sizes for terminals.

Exclusion of Liability

Liability Exclusion Clauses

Details conditions under which Sungrow rejects liability for damages.

About Us

Sungrow Manufacturer Information

Provides information about the manufacturer and its product range.

Contact Information and Support

Lists contact details for inquiries and assistance.

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