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Sunstream SWIFTSHIELD A Series User Manual

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FORM NO. 660769 REV. C PAGE 1
READ CAREFULLY BEFORE ASSEMBLY AND USE.
KEEP THESE INSTRUCTIONS.
COPYRIGHT 2017 SUNSTREAM CORPORATION® - ALL RIGHTS RESERVED
A-SERIES
ASSEMBLY, INSTALLATION AND USE MANUAL
For:
SunStream
®
SunLift™
Boat Lifts
SS-AMS12124B
SS-AMS14136B

Questions and Answers:

Sunstream SWIFTSHIELD A Series Specifications

General IconGeneral
BrandSunstream
ModelSWIFTSHIELD A Series
CategoryTent
LanguageEnglish

Summary

Safety Instructions and Warnings

General Safety Warnings

Key safety warnings regarding operation, pinch points, and children's supervision.

SwiftShield Overview

Component Identification Diagram

Diagram identifying key components of the SwiftShield system and boat lift.

Power Pack Components Overview

Power Pack System Components

Illustration of the power pack, battery, RC unit, and pump components.

Assembly Instructions and Tools

Required Tools for Assembly

List of tools recommended by Sunstream for SwiftShield assembly.

Power Pack & Manifold Assembly

Disconnecting Quick Disconnects (QDs)

Procedure for disconnecting the quick disconnects (QDs) in the power pack.

Power Pack Contents Removal

Removing Power Pack Contents

Steps for removing the battery, RC unit, and pump from the power pack box.

PCFC Removal

Removing the PCFC

Instructions for removing the Pressure Compensated Flow Control (PCFC) from the pump.

Solenoid Wire Repositioning

Repositioning Solenoid Wire

Procedure to reposition the solenoid wire for proper function and safety.

Pump Pressure Adjustment

Adjusting Pump Pressure

Steps to adjust the pump pressure by turning the adjustment screw.

Manifold Mounting Hole Drilling

Drilling Manifold Mounting Holes

Diagram showing the location and dimensions for drilling manifold mounting holes.

Pump Mounting

Mounting the Pump

Instructions and illustration for mounting the pump within the power pack box.

Manifold Mounting

Mounting the Manifold

Steps for mounting the manifold to the power pack and connecting QD's.

Hydraulic Line Connection

Connecting Hydraulic Lines

Procedure for connecting hydraulic lines to the power pack manifold and through grommets.

SwiftShield Frame Installation

Importance of Repeatable Boat Position

Ensuring consistent boat positioning on the lift for proper SwiftShield operation.

Side Rail Assembly

Assembling Side Rails

Instructions for assembling the side rails with the cylinder mount tube and rear side rail.

Side Rail Location

Side Rail Location Options

Guidance on mounting side rails inboard or outboard of the lift legs based on roller size.

Mounting Side Rails Inboard

Mounting Side Rails Inboard

Detailed steps for mounting side rails inboard of the lift legs using U-bolts.

Mounting Side Rails Outboard

Mounting Side Rails Outboard

Detailed steps for mounting side rails outboard of the lift legs using U-bolts.

Cylinder Mount Tube Pinning

Pinning Cylinder Mount Tube

Aligning the cylinder mount tube to the boat's midpoint for proper arm positioning.

Lower Arm Installation

Lower Arm Installation

Steps to align and install the lower arm onto the cylinder mount tube.

Upper Arm Installation

Upper Arm Installation

Procedure for inserting and temporarily bolting the upper arm into the lower arm.

Starboard Fin Plate Installation

Installing Starboard Fin Plate

Steps to attach the starboard fin plate to the arm using bolts and nuts.

Arm Length Adjustment

Adjusting Arm Length

Method for determining and adjusting the optimal length of the SwiftShield arms.

Cylinder Positioning

Positioning Cylinders and Lines

Routing hydraulic lines and orienting cylinder rod ends towards the power pack.

Cylinder Installation

Installing the Cylinders

Steps for attaching the cylinders to the cylinder mount tube and lower arm.

Cross Beam Assembly

Assembling the Cross Beam

Instructions for attaching gussets to the cross beam ends.

Cross Beam Installation

Cross Beam Installation

Attaching the cross beam to the arms and checking hydraulic fluid level.

Cylinder Length Adjustment

Cylinder Length Adjustment

Procedure for adjusting cylinder length and locking the jam nut for proper tension.

Roller Assembly Installation

Roller Assembly Installation

Steps to install the roller onto the fin plates and upper arm.

Wind Guide Installation

Wind Guide Installation

Attaching the wind guide components (elbows and straight pipe) to the roller assembly.

Bow Sprit Installation

Bow Sprit Installation

Installing the bow sprit extension tube and positioning it relative to the boat's bow.

Cover Installation and Adjustment

Feeding Keder Bead onto Roller

Steps to feed the cover's keder bead onto the roller through the fin plate notch.

Cover Centering

Centering the Cover

Using a tape measure to center the SwiftShield cover evenly on the roller.

Cover Fitting Overview

Cover Fitting Overview

Explanation of cover components like Mitt, elastic cord, and shoulders for fitting.

Fitting Cover Over Bow

Fitting Cover Over Bow

Process of pulling the cover forward and fitting the 'Mitt' over the boat's bow.

Attaching Guide Ropes

Attaching Guide Ropes

Connecting guide ropes to the bow sprit pipe and cover D-rings for tensioning.

Elastic Cord for Conventional Bow

Elastic Cord for Conventional Bow

Connecting the elastic cord from the bow sprit to the cover's edge tab.

Elastic Cord for Pickle Fork Bow

Elastic Cord for Pickle Fork Bow

Attaching elastic cord to spreader bar and cover tabs for pickle fork bow types.

Tensioning the Roller

Tensioning the Roller

Procedure for tensioning the roller using torque values and securing bungee cords.

Adjusting Cylinder Stroke

Adjusting Cylinder Stroke

Incremental adjustment of cylinder stroke using pucks to achieve proper arm height.

Removing the Cover

Wind Guidelines for Cover Removal

Recommendations for cover operation and removal based on wind speed.

Releasing Roller Torsion

Releasing Roller Torsion

Steps to release torsion from the roller using the ratchet and pawl mechanism.

Roller Removal

Removing Roller from Arms

Procedure for safely removing the roller assembly from the SwiftShield arms.

Custom Trimming Roller

Trimming the Roller

Instructions for custom trimming the roller, including warnings about minimum lengths.

Custom Trimming Crossbeam

Trimming the Crossbeam

Guidelines for trimming the crossbeam and drilling new mounting holes.

Custom Trimming Wind Guide Pipe

Trimming the Wind Guide Pipe

Procedure for trimming the wind guide pipe to the desired length.

Quick Tips and Considerations

Inspect Location and Clearance

Tips on inspecting the installation site for potential interferences and overhead clearance.

Side Rail Installation Options

Advice on inboard vs. outboard side rail installation based on boat and lift types.

Lift Clearance and Boarding

Considerations for lift placement and the use of boarding steps for access.

Bow Clearance and Gussets

Addressing potential interference between the SwiftShield arm and dock gussets.

Bow Sprit Alternatives

Options for attaching guide ropes for fixed docks or shallow water.

SunLift Level Importance

Emphasis on keeping SunLift cross beams level for proper alignment.

Maintenance and Inspection

Annual Inspection Checklist

Items to check during annual inspection, including pins, cover, and structure.

Fluid Level and Cover Cleaning

Guidelines for maintaining hydraulic fluid levels and cleaning the WeatherMAX cover.

Troubleshooting Common Issues

Lift Operation Problems

Solutions for issues like lift not operating with manual switch or key fob.

Cover Actuation and Roller Issues

Troubleshooting cover not actuating, roller not pulling tight, or not catching the bow.

Power Pack and Battery Issues

Addressing problems like fluid in the power pack or hot battery terminals.

Optional Accessories

Wind Guide and Boarding Step

Description of accessories like Wind Guide (SS-WG1) and Boarding Step (SS-ST1).

Width Kits and Covers

Information on Adjustable Width Kits (SS-AW8) and Off Season Roller Covers (SS-CC).

Batteries and Chargers

Details on deep cycle batteries, solar panels, regulators, and AC charging kits.

Product Warranty Information

Warranty Terms and Conditions

Details the 3-year warranty, notice requirements, and remedies for defects.

Warranty Exclusions

Lists conditions and actions that void the warranty, such as accidents or improper installation.

Warranty Details Continued

Salt Water and Maintenance Requirements

Requirements for salt water use, including zincs, and exclusions for certain systems.

International Warranty and Limitations

Information on international warranty, replacement parts, and disclaimers of implied warranties.