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8-12

First Published October 2013

Third Published January 2016

Printed in Japan by STATION M Co., Ltd.

OPERATOR’S MANUAL

No.41911

Hydraulic excavator

TB1160W

Edited and issued by TAKEUCHI MFG. CO., LTD.

Main Page

Introduction4
Machine Description5
Table of Contents7
Safety11
General Precautions12
Precautions When Preparing18
Precautions When Starting22
Precautions When Operating24
Precautions When Stopping35
Precautions When Transporting36
Precautions on Maintenance38
Safety Signs (Decals)49
Controls53
Names of Components54
Covers56
Starter Key56
Front Cover (Tool Box)56
Tool Box57
Fuel Filler Port57
Right Side Cover58
Left Side Cover58
Engine Hood59
Maintenance Cover59
Cab60
Cab Door60
Front Window61
Lower Front Window62
Side Window63
Emergency Exit63
Seat and Seat Belt64
Air Suspension Seat64
Seat Belt67
Multi-Information Display68
Main Menu Screen68
Screen Navigation80
Switching Images85
Control Console87
Switches87
Buttons91
Switches93
Starter Switch93
Engine Shutdown Switch93
Throttle Controller93
Horn Button94
Deceleration Button94
Travel Select Button95
First Auxiliary Hydraulic Switches95
Second /Fourth Auxiliary Hydraulic Switch96
Outrigger Switches (if Equipped)96
Third Auxiliary Hydraulic Switch and Button96
Aux. 2/4 Select Button96
Light Switch97
Lift Overload Warning Switch (if Equipped)97
Auxiliary 1St Flow Rate Select Switch98
Detent Mode Switch (Auxiliary 1St)98
Beacon Lamp Switch99
Lower Wiper Switch (if Equipped)99
Image Select Switch (CAMERA)99
Levers and Pedals100
Safety Lock Lever100
Slew Lock Pin100
Steering Wheel101
Turn Signal Lever102
Brake Pedal102
Travel Pedal103
Second Boom Pedal (2-Piece Boom)103
Operating Levers104
Blade Lever104
Blade /Outrigger Lever (if Equipped)104
Air Conditioner105
Cautions on Use105
Names of Components106
Control Panel Operation107
General System Operation108
Defrosting or Defogging Operation108
Air Conditioner (A/C) Operation109
Ventilation (Fresh /Recirc)109
Outlets109
Accessories110
Cup Holder110
Cigarette Lighter110
Ashtray111
Interior Light111
Mirrors111
12 V Power Socket112
24 V External Power Sockets112
Radio (for Cab)113
Auxiliary Hydraulic Lines117
Operating the Machine with an Accumulator122
Load Safety Device123
Outrigger125
Fuel Supply Pump126
Operation127
Before Starting Operation128
Getting on or off the Machine128
Walk-Around Inspection128
Daily Inspection128
Starting and Stopping the Engine129
Before Starting the Engine129
Starting the Engine130
Warming up the Engine131
Stopping the Engine131
Operating the Machine132
Lever Pattern (ISO Pattern)132
Warming up the Machine (Hydraulic Oil)134
Inspection after Warm-Up136
Traveling the Machine137
Stopping Travel141
Operating the Working Equipment142
Operating Procedures145
Prohibited Operations145
Precautions for Operation148
Precautions When Traveling on Slopes149
Getting out of Mud151
Operations Possible with this Machine152
Parking the Machine153
Parking153
Inspection and Checks after Stopping the Engine154
Handling in Cold Climates155
Preparing for Cold Climates155
Cautions after Operations155
After the Cold Climate155
Handling Tires156
Prohibitions156
Precautions157
Transport159
Loading and Unloading160
Hoisting the Machine162
Securing the Machine164
Transporting Posture164
Precautions to be Taken During Transportation165
Maintenance167
General168
Maintenance Overview168
Cautions on Maintenance168
Service Data170
Fuel and Lubricant Table170
Regularly Replace the Hydraulic Oil174
List of Consumables175
List of Tools (if Equipped)176
List of Tightening Torques177
Safety-Critical Parts178
Maintenance List180
Walk-Around Inspection184
Inspecting by Opening the Engine Hood and Covers184
Inspecting by Walking Around the Machine185
Inspecting While Sitting in the Operator's Seat185
Daily Inspection (Every 10 Hours)186
Inspecting and Replenishing the Coolant186
Inspecting and Replenishing the Engine Oil187
Cleaning the Dust Screen188
Inspecting the Water Separator and the Fuel Filters188
Inspecting the Fuel Level189
Inspecting the Hydraulic Oil Tank Level and Replenishing190
Lubricating the Working Equipment191
Inspecting and Inflating the Tires192
Checking the Wheel Nut Torques193
After the Initial 50 Hours (Only for New Machines)194
Replacing the Engine Oil and the Oil Filter194
Inspecting and Adjusting the V-Belt196
Inspecting and Adjusting the Compressor Belt (AC)198
Replacing the Hydraulic Oil Return Filter199
Replacing the Pilot Line Filter200
Every 50 Hours201
Draining the Water from the Fuel Tank201
Inspecting the Battery Fluid Level and Replenishing202
After the Initial 250 Hours (Only for New Machines)204
Replacing the Slew Motor Gear Oil204
Every 250 Hours205
Inspecting and Adjusting the V-Belt205
Inspecting and Adjusting the Compressor Belt (AC)205
Lubricating the Undercarriage206
Inspecting the Slew Motor Gear Oil207
Cleaning the Cooler Fins208
Cleaning the Air Cleaner209
Cleaning the Air Filters (AC)211
Cleaning the Condenser (AC)212
Inspecting the Refrigerant (Gas) Level (AC)213
Every 500 Hours215
Replacing the Engine Oil and the Oil Filter215
Inspecting the Transmission Gear Oil215
Inspecting the Differential Gear Oil216
Inspecting the Hub Gear Oil217
Lubricating the Slew Bearing218
Replacing the Fuel Filters219
Replacing the Feed Pump Filter220
Inspecting and Cleaning the Supply Pump Strainer221
Every 1000 Hours222
Replacing the Hydraulic Oil Return Filter222
Replacing the Pilot Line Filter222
Replacing the Slew Motor Gear Oil222
Cleaning the Engine Cooling System223
Replacing the Air Cleaner Element225
Replacing the Air Breather Filter226
Inspecting and Adjusting the Engine Valve Clearance227
Inspecting the Engine Compression Pressure227
Inspecting and Cleaning the Engine Starter and the Alternator227
Every 1500 Hours228
Inspecting, Cleaning and Checking Operation of the Engine Fuel Injectors228
Inspecting and Replacing the Air Filter Case for Cracking228
Every 2000 Hours229
Replacing the Transmission Gear Oil229
Replacing the Differential Gear Oil230
Replacing the Hub Gear Oil231
Every 4000 Hours232
Replacing the Hydraulic Oil and Cleaning the Suction Strainer232
Every 4500 Hours235
Inspecting the Turbocharger (Blow Wash as Necessary)235
Inspecting and Cleaning the EGR Valve235
Cleaning the EGR Cooler235
Inspecting and Maintenance the DPD or Its Related Parts235
Inspecting the Engine Controller (ECM)235
Inspecting and Cleaning the Injector235
When Required236
Replacing the Bucket Teeth and the Side Cutters236
Replacing the Bucket238
Adjusting the Gap between the Bucket and Arm (if Equipped)240
Inspecting and Replenishing the Windshield Washer Fluid241
Draining the Water from the Water Separator242
Lubricating the Levers and Pedal243
Every 2 Years244
Replacing the Receiver Dryer244
Maintenance During Extended Storage Period245
Troubleshooting247
Symptoms that Are Not Malfunctions248
If the Engine Overheats250
If the Battery Goes Dead252
If a Fuse Blows254
Inspecting and Replacing the Fuse254
Inspecting the Fusible Link255
Restarting after Adding Fuel256
Bleeding Air from the Fuel System256
If a Warning Lamp Flashes258
Vehicle Error Code List260
Engine Error Code List262
Other Symptoms266
Lowering the Boom to the Ground269
Towing270
If the Cab Is Damaged272
Specifications273
Basic Specifications274
Machine Dimensions276
Operating Ranges278
Lifting Capacities281
Options285
General Precautions286
Safety Precautions286
Precautions When Installing Attachments286
Precautions When Operating Attachments287
Hydraulic Breaker288
Cautions on Operating288
Replacing the Hydraulic Oil Regularly289
Biodegradable Oil290
Replacing the Hydraulic Oil with Biodegradable Oil290
Operating Lever Switch Kit 1292
Horn Button292
Deceleration Button292
Auxiliary 1St Switches293
Auxiliary 2Nd/4Th Switch293
Auxiliary 2/4 Select Button294

Takeuchi TB1160W - Page 296

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