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TEC TECDrive TEC-3 Series User Manual

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TECDrive TEC-3 User Guide Revision 1.20
www.tecmotors.co.uk/tecdrive
1
1
Quick Start Up
TECDrive
User Guide
IP20 & IP66 (NEMA 4X)
AC Variable Speed Drive
0.37 22kW (0.5 30HP)
110 480V
Distributed by TEC Electric Motors www.tecmotors.co.uk/tecdrive

Table of Contents

Questions and Answers:

TEC TECDrive TEC-3 Series Specifications

General IconGeneral
BrandTEC
ModelTECDrive TEC-3 Series
CategoryInverter
LanguageEnglish

Summary

Declaration of Conformity

Harmonised European Standards

Standards the product is designed and manufactured in accordance with.

Electromagnetic Compatibility

Information on EMC compliance and installer responsibility.

General Safety Warnings

Critical safety precautions for installation and operation.

Quick Start Up

1.1. Important Safety Information

Crucial safety warnings regarding electrical hazards and installation practices.

1.2. Quick Start Process

Step-by-step guide for initial drive installation and setup.

1.3. Installation Following a Period of Storage

Procedure for reforming DC Link Capacitors after storage.

1.4. Quick Start Overview

Visual guide to basic drive operation and connections.

General Information and Ratings

2.1. Identifying the Drive by Model Number

How to interpret and identify the drive model number.

2.2. Drive Model Numbers

Table listing available drive models, specifications, and frame sizes.

Mechanical Installation

3.1. General

General guidelines for mounting the TECDrive unit vertically.

3.3. Mechanical Dimensions and Mounting – IP20 Units

Dimensions and mounting for IP20 drives.

3.4. Guidelines for Enclosure Mounting – IP20 Units

Advice for mounting IP20 drives within enclosures.

3.5. Mechanical Dimensions – IP66 (Nema 4X) Enclosed Units

Dimensions and mounting for IP66/NEMA 4X units.

3.6. Guidelines for mounting (IP66 Units)

Environmental and clearance guidelines for IP66 units.

3.7. Gland Plate and Lock Off

Cable gland requirements and lock-off procedures.

3.9. Routine Maintenance

Recommended maintenance tasks for the drive.

Power & Control Wiring

4.1. Connection Diagram

Wiring diagrams for IP20/IP66 non-switched and switched units.

4.2. Protective Earth (PE) Connection

Grounding guidelines and safety requirements.

4.3. Incoming Power Connection

Cable selection and connection for incoming power.

4.3.2. Fuse / Circuit Breaker Selection

Guidance on selecting input protection devices.

4.4. Motor Connection

How to connect the motor to the drive.

4.6. Control Terminal Wiring

Wiring guidelines for analog and digital control signals.

4.7. Using the REV/0/FWD Selector Switch (Switched Version Only)

Configuration for directional control using a switch.

4.8. Control Terminal Connections

Detailed description of control terminal functions.

4.9. Motor Thermal Overload Protection

Built-in motor thermal overload protection and thermistor connection.

4.10. EMC Compliant Installation

Guidelines for achieving EMC compliance with cable types.

4.11. Optional Brake Resistor

Connection and usage of optional brake resistors.

Operation

5.1. Managing the Keypad

Navigating the drive's interface and keypad controls.

5.2 - 5.6 Parameter and Display Management

Procedures for viewing, changing, resetting parameters, and managing displays/faults.

Parameters

6.1. Standard Parameters

Detailed explanation of standard adjustable parameters.

6.2. Extended Parameters

Advanced parameters including input/output configurations and protections.

P-30 Start Mode, Automatic Restart, Fire Mode Operation

Configures start mode, auto-restart, and fire mode.

P-31 Keypad Start Mode Select

Selects keypad start mode when in keypad control.

P-32 DC Injection Mode

Configures DC injection duration and mode.

P-34 Brake Chopper Enable

Enables brake chopper for enhanced braking.

P-36 Serial Communications Configuration

Configures Modbus RTU serial communication settings.

P-40 Display Scaling

Configures display scaling for speed, current, or PI feedback.

P-41 PI Controller Proportional Gain

Adjusts PI controller response to feedback changes.

P-51 Motor Control Mode

Selects the motor control mode (Vector, V/f, etc.).

P-52 Motor Parameter Autotune

Enables automatic measurement of motor parameters for optimal performance.

P-54 Maximum Current Limit

Defines the maximum current limit in vector control modes.

P-60 Motor Overload Management

Manages thermal overload retention and reaction.

Read Only Status Parameters (P-00)

Displays various operational statuses like speed, voltage, and current.

Analog and Digital Input Macro Configurations

7.1. Overview

Explains the macro approach for configuring inputs.

7.2. Macro Functions Guide Key

Key to understanding terminal macro functions.

7.3. Macro Functions – Terminal Mode (P-12 = 0)

Macro configurations for terminal control mode.

7.4. Macro Functions - Keypad Mode (P-12 = 1 or 2)

Macro configurations for keypad control mode.

7.6. Macro Functions - User PI Control Mode (P-12 = 5 or 6)

Macro configurations for user PI control.

7.7. Fire Mode

Ensures continuous operation in emergency conditions.

7.8. Example Connection Diagrams

Illustrates various wiring examples for terminal macros.

Modbus RTU Communications

8.2. Modbus RTU Specification

Details the Modbus RTU protocol specifications.

8.3. RJ45 Connector Configuration

Shows the RJ45 connector pinout for Modbus.

8.4. Modbus Register Map

Lists Modbus registers for drive control and monitoring.

Technical Data

9.1. Environmental

Specifies ambient temperature, humidity, and altitude limits.

9.2. Rating Tables

Provides tables for drive ratings, fuses, and cable sizes.

9.4. Additional Information for UL Compliance

Requirements for UL compliance including power and mechanical aspects.

9.5. EMC Filter Disconnect

Procedure for disconnecting the EMC filter.

Trouble Shooting

10.1. Fault Code Messages

Lists fault codes, descriptions, and suggested remedies.

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