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Technogym Bikerace - User Manual

Technogym Bikerace
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SERVICE & MAINTENANCE MANUAL
REV. 1.1

Table of Contents

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Summary

General Notices

Technical Characteristics of the Bikerace

Electrical Characteristics

Specifies mains voltage, frequency, consumption, and fuse rating for the machine's electrical system.

Wiring Diagram Overview

Illustrates the electrical connections between components like the display, CPU board, alternator, and power supply.

Connector Details

Details the types of connectors used for the CPU board and power supply, and their respective connections.

Detailed Wiring Information

Provides detailed wiring information for internal cables, high voltage power supply, and alternator connections.

Principles of Operation

Block Diagram of the Machine

Presents a visual overview of the machine's main components and their interconnections.

Alternator Control System

Explains how the machine controls workout difficulty by adjusting alternator excitation via PFM signals.

Alternator Control Logic

Details the closed-loop control system involving the alternator, interface board, and resistor for resistance adjustment.

Control Signals Explained

Explains the excitation signal (PFM/Ve) and voltage across resistor (Vr) involved in the machine's control loop.

Accessories and Connectivity

Connecting External Devices (ECG;Metabolic Monitor)

Details connecting medical versions (HC800) to external devices for exertion tests via analogue output and an AD converter.

Installation Instructions

Installation Procedure

Provides step-by-step instructions for correctly installing the machine, from unpacking to connecting mains power.

First Power-On Sequence

Guides the user through the initial power-on procedure, including power-on tests and checks for correct operation.

Troubleshooting Common Issues

Troubleshooting: Display Not Illuminating

Troubleshooting flowchart for issues where the display fails to illuminate, checking fuses, mains lead, and voltage.

Troubleshooting: No Resistance

Troubleshooting guide for lack of resistance, checking speed signal, excitation circuit, and alternator brushes.

Troubleshooting: Incorrect Resistance

Diagnoses incorrect resistance by checking alternator excitation voltage, power resistor, and control signals.

Troubleshooting: Incorrect RPM Value

Troubleshooting for incorrect RPM values, focusing on the RPM signal output from the alternator and interface board.

Troubleshooting: Machine Does Not Print

Addresses issues where the machine fails to print, checking configuration, signal, and printer cable.

Troubleshooting: Master-Slave Mode Failure

Troubleshoots Master-Slave mode operation failures, checking control signals and connections.

Troubleshooting: No Heart Rate Signal

Diagnoses no heart rate signal by checking supply voltage to the receiver and CPU board.

Troubleshooting: Incorrect Heart Rate Signal

Addresses incorrect heart rate signals, often caused by electromagnetic noise or proximity issues.

Disassembly of Components

CPU Board Removal

Details the procedure for removing the CPU board, including disconnecting cables and separating it from other boards.

Alternator Removal Procedure

Step-by-step instructions for removing the alternator, including belt tension adjustment and pulley considerations.

Adjustments and Fine-Tuning

Configuring the Machine

Machine Hardware Configuration

Explains setting machine hardware configuration using dip-switches on the CPU board.

Scheduled Maintenance Operations

Special Maintenance Operations

Details advanced maintenance tasks for qualified technicians, recommended semi-annually.

Appendix and Technical Notes

Technical Notes on Cardio Receivers

Provides technical details on Technogym's Polar technology for heart rate measurement, including transmitter and receiver components.

Personal Coded Device (PCD) Technology

Introduces the Personal Coded Device (PCD) technology for heart rate reception, offering improved accuracy and reduced cross-talk.

Technogym Bikerace Specifications

General IconGeneral
BrandTechnogym
ModelBikerace
CategoryBicycle Accessories
LanguageEnglish