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TECNA 3680 - User Manual

TECNA 3680
176 pages
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PUNTATRICE TRAFO GUN PER AUTOCARROZZERIA
TRAFO GUN SPOT WELDER FOR CAR BODYWORK
SOUDEUSE PAR POINTS TRAFO GUN POUR CARROSSIER AUTO
PUNKTSCHWEMASCHINE TRAFO GUN FÜR DEN
KARROSSERIEBEDARF
SOLDADORA POR PUNTOS TRAFO GUN PARA CARROCERÍAS
АППАРАТ КОНТАКТНОЙ ТОЧЕЧНОЙ СВАРКИ ДЛЯ
КУЗОВНЫХ РАБОТ
身的
DMC1200001
MANUALE D’USO
PUNTATRICE TRAFO GUN
3680 / 3680P / 3680P7 R2
18/12/2018
3680 / 3680P / 3680P7
Manuale duso e manutenzione
Use and maintenance manual
Manuel d’utilisation et de maintenance
Bedienungs-und Wartungsanleitung
Manual de uso y mantenimiento
Руководство по эксплуатации и техобслуживанию
使手册
IT EN FR DE ES RU CN
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Summary

Main Components Identification

Touch Screen Operator Panel

Identifies the touch screen operator panel on the machine.

Main Power Switch

Locates the main power switch for the machine.

USB Connection Port

Indicates the port for USB connectivity.

Pneumatic Welding Gun Connections

Shows where the pneumatic welding gun connects.

Gun Power and Air Connections

Identifies connections for the gun's power and compressed air.

Gun Signal and Cooling Connections

Locates the gun's signal cable and cooling system connections.

Key Machine Components

Pneumatic and Electrical Connections

Details the compressed air and electrical power connections for the machine.

Welding Gun Arm and Trigger

Describes the arm component and start trigger of the welding gun.

Electrode Holders and System Components

Details electrode holders, filter, and cooling tank cap.

Optional Components and Features

Support Rod and Balancer System

Describes optional support rods and the balancer system.

Pneumatic Welding Gun Models

Lists available pneumatic welding gun models.

Safety and Warning Symbols

Informative and Minor Risk Symbols

Explains symbols providing information or indicating minor risks.

Serious and Imminent Danger Symbols

Details symbols for serious risks, including death or severe/immediate injury.

General Information and Product Details

Manual Purpose and Scope

Explains the manual's purpose for installation, use, and maintenance.

Product Warranty Terms and Support

Outlines warranty period, exclusions, and contact for support.

Machine and Gun Nameplate Information

Details identification data on machine and gun nameplates.

Safety Information and Precautions

General Safety Guidelines

Provides essential guidelines for safe machine operation and maintenance.

Safety Device Overview and PPE

Lists safety devices and required Personal Protective Equipment.

Pictograms and Safety Signs

Explains safety and information signs used on the machine.

Specific Safety Hazards and Risks

Ergonomic, Crushing, and Magnetic Field Hazards

Addresses ergonomic, crushing, and magnetic field risks.

Fume Inhalation, Burn, and Fire Hazards

Warns about fume inhalation, burn risks, and fire hazards.

Overheating Danger and Prevention

Details risks of overheating and associated prevention measures.

Machine Specifications and Intended Use

Machine Description and Operating Modes

Describes machine features and operating modes like SMART+, QUICK, FULL.

Intended Use and Improper Use Guidelines

Defines proper industrial use and prohibited improper applications.

Machine Installation Procedures

Outlines steps for machine installation, including transport and storage.

Installation Procedures and System Setup

Component Assembly and Power;Air Connections

Covers assembly of parts, power supply, and air connections.

Cooling System Filling Instructions

Provides instructions for filling the cooling system with specified mixtures.

Machine Operation and Parameter Settings

Machine Preparation and Startup

Details preparing the machine, fitting electrodes, and switching it on.

Selecting Operating and Welding Programs

Covers choosing operating modes and setting welding parameters.

Operator Panel Interface and Usage

General Machine Operation and Shutdown

Describes final usage steps and powering down the machine.

Operator Panel Symbols and Elements

Explains the symbols and common elements on the operator panel interface.

Machine Initialization and Calibration

Initial Settings and User Setup

Details initial settings, PIN entry, and gun detection.

Calibration Procedure and Requirements

Explains how to perform calibration and when it's required.

Machine Settings and User Management

Configuring Time, Language, and Units

Covers accessing settings for clock, language, and measurement units.

User Profile Management

Details adding, editing, and deleting user profiles and their access PINs.

Program Management and Working Modes

Electrode Maintenance and Program Backup

Covers electrode maintenance checks and backing up programs to USB.

Machine Settings and SMART+ Mode

Discusses machine configuration and selecting the SMART+ operating mode.

Advanced Welding Program Configuration

QUICK Mode Operation and Program Saving

Explains using QUICK mode and saving welding parameters.

FULL Mode and Program Editing

Details FULL mode operation and editing welding program stages.

Welding Program Storage and Modification

Storing and Organizing Welding Programs

Covers saving programs, creating folders, and managing program photos.

Advanced Program Editing and Protection

Details editing, protecting, copying, and deleting programs.

Program Photos, Electrode Maintenance, and Special Functions

Managing Program Attachments and Photos

Explains how to manage photos attached to welding programs.

Electrode Maintenance and NO WELD Function

Covers electrode maintenance notifications and the NO WELD function's use.

Weld Log and System Alarms

Navigating and Viewing Weld Log Entries

Details how to view, scroll, and filter weld log entries.

Understanding and Responding to Alarms

Lists common alarms and their causes/solutions.

Routine Maintenance and Inspections

Power Cable, Gun, and Coolant Checks

Covers inspection of power cables, gun connections, and coolant level.

Contact Surfaces, Condensate, and Cooling System

Details checks for contact surfaces, condensate, and the cooling system.

Heat Exchanger Radiator Cleaning

Explains how to clean the heat exchanger radiator.

Machine Cleaning and Electrode Replacement

Electrical Connection and Earth Checks

Details checks for protective conductor and earth connection efficiency.

Welding Machine and Electrode Cleaning

Provides instructions for cleaning the machine and electrodes.

Electrode Replacement Procedure

Step-by-step guide for replacing electrodes, including safety precautions.

Arm and Electrode Holder Replacement

Opening and Maneuvering the Arm

Explains how to open the arm for obstacle clearance.

Replacing the Fixed and Mobile Arm Components

Details replacing the fixed arm and mobile electrode holder.

Product Disposal and Documentation

General Disposal Guidelines and Battery Safety

Covers proper disposal of packaging, batteries, and the device.

Electrical and Electronic Waste Disposal

Provides specific instructions for disposing of electrical and electronic waste.

Essential Supporting Documentation

Lists other documents essential for product use.

Operator Panel Screen Elements

Current User and Job Information Display

Displays current user and job name/settings.

Measured Resistance and Sheet Thickness

Shows measured resistance and sheet thickness values.

Operator Panel Menu Navigation and Indicators

Weld Log and Last Weld Results Access

Provides access to the weld log and results of the last welds.

Electrode, Arm, Gun Settings, and Menu Access

Covers setup for electrodes, arm, gun, and accessing settings.

Operator Interface Screens

Calibration and Setup Screen Views

Displays screens for calibration and initial machine setup.

User, Program, and Tooling Interface Views

Shows interfaces for user management, program backup, and tool wear.

Advanced Operator Interface Screens

User List and Profile Configuration Screens

Displays user lists and forms for configuring user profiles.

Maintenance and System Settings Screen Views

Shows screens for caps maintenance, inverter settings, and thermal protection.

Working Mode Selection Interface

Program Selection Screens (M1-M4)

Displays screens for selecting different welding program modes (M1-M4).

Welding Parameters and Program Editing

Real-time Welding Parameter Display

Shows the real-time display of welding parameters like time, current, and force.

Welding Program Editing Interface

Interface for editing welding parameters for different stages.

Program Management and System Status

Managing Welding Programs and Photos

Interface for managing programs, including editing, locking, and adding photos.

Caps Maintenance and System Status Display

Shows caps maintenance screen and system status with gun icons.

Weld Log and Data Archive

Navigating and Viewing Weld Log Entries

Displays the archive of performed welds with navigation options.

Filtering and Searching Weld Log Data

Allows filtering welds by date and searching by job name.

Technical Data (400 V Version)

Power Supply and Rated Power Specifications

Details power supply voltage and nominal power ratings.

Current, Voltage, and Insulation Ratings

Lists input/output currents, output voltage, insulation, and protection ratings.

Connection Data and System Specifications

Power Cable and System Cable Requirements

Specifies power cable length, diameter, and required system cables.

Electrode Force, Cooling Capacity, and Weights

Details maximum electrode force, cooling capacity, and machine/gun weights.

System Protection and Environmental Requirements

Line Protection Requirements

Lists required electrical line protection components like plugs and circuit breakers.

Compressed Air and Environmental Conditions

Specifies air pressure, hose diameter, flow, and operating environmental conditions.

Emission and Measurement Data

Airborne Noise and Vibration Levels

Reports airborne noise and vibration levels of the machine.

Welding Measurement Conditions

Defines the conditions under which welding measurements are taken.

Technical Data (220 V Version)

Power Supply and Rated Power Specifications (220 V)

Details power supply voltage and nominal power ratings for the 220V version.

Current, Voltage, and Insulation Ratings (220 V)

Lists currents, voltage, insulation, and protection for the 220V version.

Connection Data and System Specifications (220 V)

Power Cable and System Cable Requirements (220 V)

Specifies cable requirements for the 220V version.

Electrode Force, Cooling Capacity, and Weights (220 V)

Details specifications for the 220V version.

System Protection and Environmental Requirements (220 V)

Line Protection Requirements (220 V)

Lists required protection for the 220V version's electrical line.

Compressed Air and Environmental Conditions (220 V)

Specifies air and environmental data for the 220V version.

Emission and Measurement Data (220 V)

Airborne Noise and Vibration Levels (220 V)

Reports noise and vibration for the 220V version.

Welding Measurement Conditions (220 V)

Defines measurement conditions for the 220V version.

Electrical Wiring Diagram

Main Power and Control Circuitry

Shows the main power input and control circuitry connections.

Inverter Control Board and Connections

Details the inverter control board and its connections, including power sockets.

Accessories for Pneumatic Welding Gun (450 daN)

Suggested Accessories for 8679 TS Gun

Lists suggested accessories for the 8679TS pneumatic welding gun.

Accessories for Pneumatic Welding Gun (700 daN)

Suggested Accessories for 8679 TS7 Gun

Lists suggested accessories for the 8679TS7 pneumatic welding gun.

Specific Accessory Items

Single-Point Guns and Balancer Hooks

Lists single-point guns and snap-hooks for balancers.

Lubricants, Wrenches, and Liquids

Details conductivity grease, Allen keys, antifreeze liquid.

Spare Gun Handles and Tools

Lists spare handles for guns and specific tools.

Welding Consumables and Tools

Electrode Caps and Types

Lists sets of electrode caps and different types of electrodes.

Electrode Extractors and Pressure Boosters

Describes electrode extractors and pressure boosters.

Spare Parts List (400 V 50;60 Hz)

Spare Parts Diagram and Identification

Shows an exploded view diagram identifying machine components for spare parts.

Detailed Spare Parts Listing

Provides a list of spare parts with codes, descriptions, and quantities.

Spare Parts List - Cooling Unit

Cooling Unit Component Diagram

Illustrates the components of the cooling unit for spare parts identification.

Cooling Unit Spare Parts Details

Lists specific spare parts for the cooling unit with their codes and quantities.

Spare Parts List - Pneumatic Group

Pneumatic Group Component Diagram

Shows the pneumatic group components for spare parts identification.

Pneumatic Group Spare Parts Details

Lists specific spare parts for the pneumatic group with codes and quantities.

Spare Parts List - Welding Arm

Welding Arm Component Diagram

Illustrates the components of the welding arm for spare parts identification.

Welding Arm Spare Parts Details

Lists specific spare parts for the welding arm with codes and quantities.

Spare Parts List - Gun Head Assembly

Gun Head Assembly Diagram

Shows the gun head assembly components for spare parts identification.

Gun Head Assembly Spare Parts Details

Lists specific spare parts for the gun head assembly.

Spare Parts List (220 V 50;60 Hz)

220 V Machine Component Diagram

Exploded view of the 220V machine for identifying spare parts.

220 V Machine Spare Parts Details

Lists spare parts specific to the 220V version of the machine.

Spare Parts List - Cart and Chassis

Cart and Chassis Component Diagram

Illustrates the cart and chassis components for spare parts identification.

Cart and Chassis Spare Parts Details

Lists specific spare parts for the cart and chassis.

Declaration of Conformity

Conformity to EU Directives

Declares conformity with Machine, EMC, and Low Voltage directives.

Applied Harmonised Standards

Lists the harmonised standards applied for product compliance.

TECNA 3680 Specifications

General IconGeneral
BrandTECNA
Model3680
CategoryWelding System
LanguageEnglish

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