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Teledyne 7320 User Manual

Teledyne 7320
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Infrared Gas Analyzer
Teledyne Analytical Instruments
OPERATING INSTRUCTIONS
Model 7320
Infrared Gas Analyzer
P/N M00000
10/05/00
ECO # 00-0000
HIGHLY TOXIC AND OR FLAMMABLE LIQUIDS OR GASES MAY BE PRESENT IN THIS MONITORING SYSTEM.
PERSONAL PROTECTIVE EQUIPMENT MAY BE REQUIRED WHEN SERVICING THIS SYSTEM.
HAZARDOUS VOLTAGES EXIST ON CERTAIN COMPONENTS INTERNALLY WHICH MAY PERSIST FOR A
TIME EVEN AFTER THE POWER IS TURNED OFF AND DISCONNECTED.
ONLY AUTHORIZED PERSONNEL SHOULD CONDUCT MAINTENANCE AND/OR SERVICING. BEFORE
CONDUCTING ANY MAINTENANCE OR SERVICING CONSULT WITH AUTHORIZED SUPERVISOR/MANAGER.
DANGER
DANGER
CONCENTRATION
SET-UP

Table of Contents

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Teledyne 7320 Specifications

General IconGeneral
BrandTeledyne
Model7320
CategoryAnalytical Instruments
LanguageEnglish

Summary

Introduction to the Model 7320 Infrared Gas Analyzer

Analyzer Overview

General description of the Teledyne Analytical Instruments Model 7320 Analyzer.

Typical Gas Applications

Lists common applications for gas analysis by the Model 7320.

Main Features of the Analyzer

Highlights key functionalities and design aspects of the Model 7320.

General Analyzer Description

Provides a broad overview of the NDIR technology used in the analyzer.

NDIR Analyzer Technology

Explains the Non-Dispersive Infrared (NDIR) measurement principle.

Operator Interface Overview

Describes the front panel controls and alphanumeric display of the analyzer.

UP/DOWN Switch Function

Details the function of the UP/DOWN control for navigation and selection.

ESCAPE/ENTER Switch Function

Explains the use of ESCAPE and ENTER for menu navigation and data entry.

LCD vs VFD Display Recognition

Differentiates between Liquid Crystal Display (LCD) and Vacuum Fluorescent Display (VFD).

Equipment Interface Summary

Summarizes the available electrical connection types for the analyzer.

Gas Connections

Describes how sample and calibration gases are connected to the analyzer.

Installation Procedures for the Model 7320

Unpacking and Inspection

Procedure for unpacking the analyzer and inspecting it for damage.

Installing and Connecting the Analyzer

General guidelines for the physical installation of the analyzer unit.

User Connections

Details on making user-specific electrical and sample connections.

Electrical Power Connections

Information and steps for connecting the analyzer to a power source.

Calibration Gas Requirements

Specifies the quality and type of gases required for calibration.

Pipe Connections Guidance

Guidance on making sample and reference gas line connections.

Sample Delivery System Design

Considerations for designing a reliable sample delivery system.

Venting the System Safely

Safety and operational aspects of venting the analyzer system.

Electrical Connections Overview

Overview of the various electrical connection points on the analyzer.

Primary Input Power Connection

Location and type of the primary power input connection.

Fuse Installation Procedure

Instructions for installing or replacing the unit's fuse.

Terminal Block Connections

Details on connecting various signals and outputs to terminal blocks.

Analog Outputs Configuration

Description of the analog signal outputs for concentration and range ID.

Alarm Relays Configuration

Configuration and function of the concentration and system failure alarms.

Digital Remote Calibration Inputs

Input terminals for remote control of calibration sequences.

Range ID Relays Functionality

Relays used to indicate the currently active analysis range.

Network I/O Capabilities

Information on the network communication port and its status.

Remote Valve Connector Details

Connector used for controlling external solenoid valves.

RS-232 Port Configuration

Details on the serial communication port for data output and control.

Gas Requirements

Specifies gas quality, pressure, and flow rate requirements.

System Testing Procedures

Pre-power-on checks to ensure installation integrity and safety.

Calibration Overview

General information and recommendations for the calibration process.

Calibration Fluids

Details on the types of zero and span fluids required for calibration.

Recommended Calibration Method

Step-by-step guide for performing analyzer calibration.

Start-up and Theory of Operation

Preliminary Start-up Checks

Pre-start-up checks including wiring and connections verification.

NDIR Analyzer Start-up

Procedures for powering up the analyzer and performing initial checks.

Initial Set-up and Zeroing

Steps for initial configuration and zero calibration of the analyzer.

Operational Calibration Process

Steps for performing calibration during normal analyzer operation.

Theory of Operation

Explains the fundamental principles behind the NDIR gas analysis.

General NDIR Principles

Basic explanation of how NDIR technology measures gas concentration.

Analyzer Component Function

Details on the components and function of the NDIR analyzer.

Circuit Description

Describes the internal electronic circuitry of the analyzer.

Digital Signal Processing

Explains how signals are processed by the analyzer's electronics.

Linearizer Functionality

Describes the process of linearizing the analyzer's output signal.

Automatic Function Details

Details on the optional automatic calibration (zeroing) function.

Analyzer Operation and Configuration

Introduction to Operation

Overview of operational procedures, configuration, and programming.

Using the Analyzer Controls

How to navigate menus and operate the analyzer using its controls.

Mode and Function Selection

Selecting between Analysis and Setup modes for analyzer operation.

Analysis Mode

The normal operating mode where the analyzer monitors gas concentration.

Setup Mode

Mode used for configuring analyzer parameters and settings.

Data Entry Procedures

Instructions for entering data and values using the analyzer controls.

ENTER Key Operation

Explains the function of the ENTER key for selection and confirmation.

ESCAPE Key Operation

Explains the function of the ESCAPE key for returning to previous screens.

Setting up Automatic Calibration (AUTO-CAL)

Configuration steps for defining and initiating automatic calibration cycles.

Password Protection Setup

Procedures for establishing and managing password security for settings.

Entering the Password

Process for entering the current password to access secured functions.

Installing or Changing the Password

Detailed steps for setting a new password or modifying an existing one.

Logging Out of the System

How to exit the analyzer in a protected mode without shutting down.

System Self-Diagnostic Test

Instructions for running the built-in self-diagnostic routine.

Model Screen Information

Displaying manufacturer, model, and software version details.

Checking Linearity with ALGORITHM

Verifying the accuracy and effectiveness of the linearization process.

Accessing Troubleshooting Information

How to access specific diagnostic parameters via the HARDW-VAR function.

Digital Filter Setup

Adjusting the digital filter to optimize signal response and noise reduction.

Zero Offset Adjustment

Setting a non-zero offset for the zero calibration process.

CAL-OUT Function

Procedure for calibrating the analyzer's 4-20mA analog output.

Zero and Span Functions

Detailed procedures for performing zero and span calibrations.

Zero Calibration

Steps and methods for performing a zero calibration.

Auto Mode Zeroing

Procedure for automatic zero calibration.

Manual Mode Zeroing

Procedure for manual zero calibration.

Cell Failure During Zeroing

Troubleshooting steps for cell failure indications during zeroing.

Span Calibration

Steps and methods for performing a span calibration.

Auto Mode Spanning

Procedure for automatic span calibration.

Manual Mode Spanning

Procedure for manual span calibration.

Alarms Function

Configuration of concentration alarms, modes, and setpoints.

Range Select Function

Manual and automatic selection and definition of analysis ranges.

Manual Range Selection

Selecting and defining specific analysis ranges manually.

Auto Range Setup

Configuration for automatic range switching based on concentration.

Range Selection Precautions

Advice on potential pitfalls when setting up ranges for autoranging.

Analyze Function

The primary operating screen for monitoring gas concentration.

Analyzer Programming

Advanced configuration of applications, ranges, and algorithms.

Set Application Screen

Reprogramming analysis ranges, impurity gas, and units.

Curve Algorithm Screen

Setting up linearization curves for accurate signal response.

Checking Linearization Accuracy

Verifying the accuracy of the programmed linearization curves.

Manual Mode Linearization

Procedure for manually inputting linearization data points.

Auto Mode Linearization

Procedure for automatically determining linearization points.

Special Function Setup

Configuration of output signal reversal, offset, and polarity.

Output Signal Offset/Reversal

Adjusting output signals for specific application requirements.

Output Signal Reversal

Reversing the polarity of the analog output signals.

Output Signal Offset

Setting an offset value for the analog output signal.

Polarity Reversal Correction

Correcting issues with negative concentration display values.

Gain Preset Adjustment

Setting gain for nonlinear applications to ensure linear readings.

Maintenance and Troubleshooting

Maintenance Overview

General maintenance tasks including cleaning, fuse replacement, and recalibration.

Replacing the Fuse

Instructions for safely removing and replacing the unit's fuse.

Routine Maintenance Schedule

Recommended inspection and upkeep schedule for system accuracy.

Filter Maintenance

Inspection and replacement procedures for the system filter element.

NDIR Analyzer Measurement Cell Care

Procedures for cleaning the NDIR analyzer's measurement cell.

System Self Diagnostic Test

Instructions for running the built-in system diagnostic test and interpreting results.

Major Internal Components

Identification of key internal components within the analyzer.

Troubleshooting Overview

General guidance on diagnosing system and electronic failures.

Troubleshooting Chart

A table listing common symptoms and their corrective actions.

Appendix Information

General Specifications

Technical specifications including ranges, display, outputs, and operating conditions.

Detailed 7320 Specifications

Specific gas analysis capabilities and applications for the Model 7320.

Recommended Spare Parts List

List of recommended spare parts for the Model 7320 analyzer.

Application Conditions and Exceptions

Information on application exceptions and gas phase conditions.

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