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Telemark Cryogenics 3600 - User Manual

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Telemark Cryogenics Microprocessor Based Cryochillers
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63
Revision 1.0.7 October 2018
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MICROPROCESSOR BASED
WATER VAPOR CRYO-CHILLER
Part No 19-0001-00
Copyright © Telemark Cryogenics, 1998-2018 – All rights reserved
Rev 1.0.7 October 2018
www.telemark.com
Brand or products names are trademarks or registered trademarks
of their respective companies.
INSTRUCTION MANUAL
Models Covered in this manual
1200, 1800, 1800EXT, 2400, 3000, 3600
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Summary

Installation

Safety Warnings

General Personal Safety Warnings

Critical warnings regarding personal injury, electrical hazards, and refrigerant exposure.

Electrical and Refrigerant Safety

Warnings about high voltage, grounding, and safe handling of refrigerants.

Cautions

General Cautions and Compliance

General cautions regarding product damage, misuse, and regulatory compliance.

Surface and Gas Handling Cautions

Cautions for hot/cold surfaces, pressurized gas, and hand valve usage.

Warranty and User Responsibility

User Responsibilities for Operation

Outlines user responsibilities for proper installation, operation, and maintenance.

Equipment Information

Intended Use of the Equipment

Describes the primary and extended applications of the Telemark Cryochiller.

Installation Procedures

Installation Safety and Cautionary Notes

Essential safety and cautionary notes before proceeding with cryochiller installation.

Handling and Unpacking Warnings

Warnings for tip-over risk, heavy objects, pressurized gas, and environmental risks during unpacking.

Water Connections and Flow Requirements

Details on connecting water lines, water quality, and flow rate requirements.

Refrigerant Line Connection Procedure

Procedure for connecting refrigerant lines, emphasizing cleanliness and proper mating.

Surface Hazard Cautions

Cautions regarding hot and cold surfaces on the cryochiller during operation.

Refrigerant Line Installation Guidelines

Notes and norms for installing refrigerant lines, including diameter, length, and insulation.

3-Phase Power Connection to Isolator

Connecting 3-phase power and ground to the main isolator, including phase rotation checks.

Terminal Connections for Power Cable

Connecting the power cable to the main isolator terminals and tightening.

Remote Connections

37-Way Amphenol Connector Pinouts

Pin connection details for the 37-way Amphenol connector used for remote control.

Ethernet Communication

Laptop Ethernet Setup Guide

Step-by-step guide for setting up Ethernet communication with a laptop.

Operation Guide

Controls and Displays Overview

Overview of the cryochiller's front panel controls and LCD display.

LCD Display Functionality and Status

Explanation of the LCD display status, parameters, and alarm conditions.

Turning the Unit On Procedure

Steps to power on the cryochiller unit using the main isolator and buttons.

Troubleshooting Guide

Troubleshooting Subsystems Overview

Overview of the essential subsystems for troubleshooting cryochiller pumps.

Refrigeration Leak Troubleshooting

Troubleshooting common issues related to refrigeration leaks in the system.

Alarm Codes and Messages Guide

Guide to understanding and responding to alarm codes and messages.

Alarm Messages and Error Codes Table

List of alarm messages and error codes with their meanings and potential causes.

Safety Systems Overview

Description of hardware and software safety systems protecting the cryochiller.

Hardware Safety Systems Details

Details on hardware safety mechanisms like thermal overload and over-pressure switches.

Thermal Snap Switch Functionality

Explanation of the thermal snap switch and its reset procedure.

Over Pressure and Phase Error Diagnosis

Troubleshooting 'OVER PRESSURE', 'E1' errors, and phase issues.

Over Pressure and Mechanical Protection Issues

Troubleshooting over-pressure conditions and mechanical protection triggers.

Poor Cooling Differential Troubleshooting

Troubleshooting poor cooling with large or small CI/CO temperature differentials.

Slow Cooling Troubleshooting Steps

Troubleshooting when the system is slow to reach desired cooling temperatures.

Emerson Compressor Diagnostics

Compressor Safety Warnings

General warnings for compressor diagnostics, emphasizing qualified personnel and safety.

Compressor Hazard Types and Precautions

Warnings for burn, electric shock, and pressurized system hazards during compressor servicing.

Decommissioning

Refrigerant Handling and Decommissioning Warnings

Warnings regarding refrigerant handling and hazards during decommissioning.

Telemark Cryogenics 3600 Specifications

General IconGeneral
BrandTelemark Cryogenics
Model3600
CategoryLaboratory Equipment
LanguageEnglish

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